• Title/Summary/Keyword: Automotive Plant

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Research of Reliability Measures of Engine Oil Pan through Reliability Method (신뢰성 기법을 통한 Engine oil pan의 신뢰성척도 연구)

  • Kim, Jang-su
    • Journal of the Korean Society of Industry Convergence
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    • v.12 no.4
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    • pp.209-214
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    • 2009
  • Usually, it says that reliability is failure rate achieved by required functions for some period under limited use environment conditions. The reliability can be researched by automotive part or system module and it can be affected by using environment condition, such as using atmosphere temperature and using user's behavior. Also, the time can be influence on the reliability. Recently, the oil leakage from eng oil pan was raised by customer in the field. So, there is the purpose of this paper that research predicting the reliability of eng oil pan efficiently by using reliability method described below.

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Big data-based piping material analysis framework in offshore structure for contract design

  • Oh, Min-Jae;Roh, Myung-Il;Park, Sung-Woo;Chun, Do-Hyun;Myung, Sehyun
    • Ocean Systems Engineering
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    • v.9 no.1
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    • pp.79-95
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    • 2019
  • The material analysis of an offshore structure is generally conducted in the contract design phase for the price quotation of a new offshore project. This analysis is conducted manually by an engineer, which is time-consuming and can lead to inaccurate results, because the data size from previous projects is too large, and there are so many materials to consider. In this study, the piping materials in an offshore structure are analyzed for contract design using a big data framework. The big data technologies used include HDFS (Hadoop Distributed File System) for data saving, Hive and HBase for the database to handle the saved data, Spark and Kylin for data processing, and Zeppelin for user interface and visualization. The analyzed results show that the proposed big data framework can reduce the efforts put toward contract design in the estimation of the piping material cost.

Experimental investigation on thermal behavior, sound absorption, and flammability of natural fibre polymer composites

  • Ravi Kumar, B.;Hariharan, S.S.
    • Structural Engineering and Mechanics
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    • v.76 no.5
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    • pp.613-618
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    • 2020
  • Exhausting oil resources and increasing pollution around the world are forcing researchers to look for new, renewable, biodegradable materials to lead sustainable development. The use of fiber reinforced composites based on natural fibres has increasingly begun as prospective materials for various engineering applications in the automotive, rail, construction and aerospace industries. The natural fiber chosen to make the composite material is plant-based fibre, e.g. jute fibre, and hemp fibre. Thermosetting polymer based Epoxy (LY556) was utilized as matrix material and The composites were produced using hand lay-up technique. The fabricated composites were tested for acoustic testing, thermo-gravimetric analysis (TGA) and flammability testing to asses sound absorption, thermal decomposition and fire resistivity of the structures. Hemp fibre composites have shown improved thermal stability over Jute fibre composites. However, the fire resistance characteristics of jute fibre composites are better as compared to hemp fibre composites. The sound absorption coefficient of composites was found to enhance with the increase of frequency.

Effects of Acoustic Boundary Conditions on Combustion Instabilities in a Gas Turbine Combustor (음향 경계 조건이 가스터빈 연소기에서의 연소불안정에 미치는 영향)

  • Lim, Jaeyoung;Kim, Deasik;Kim, Seong-Ku;Cha, Dong Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.4
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    • pp.15-23
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    • 2015
  • This study predicts the basic characteristics of combustion instabilities in a gas turbine lean premixed combustor using ASCI3D code which is a FEM(Finite Element Method)-based Helmholtz solver. The prediction results show the good agreement with the measured data in modeling the overall combustion instability features, however, the code is found to overpredict the unstable conditions. As one of the efforts to improve the model accuracy, the effects of acoustic boundary conditions on the instability growth rate are analyzed. As a result, it is shown that the acoustic reflection coefficient has a great impact on the instability and the prediction accuracy can be enhanced by defining the precise acoustic conditions.

Analysis of Particles Motion in Vertical Rayleigh Flow (수직 Rayleigh 유동내의 입자 거동 해석)

  • Ko, Seok-Bo;Jun, Yong-Du;Lee, Kum-Bae
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.6
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    • pp.447-456
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    • 2007
  • Suspended particles behavior when they go through a vertical riser with heat transfer is of significant concern to system designers and operators in pneumatic transport, various processes such as in chemical, pharmaceutical and food industries. When it comes with the energy system, that knowledge is critical to the reliable design practices of related equipment as heat exchangers, especially in the phase of system scale-up. Without haying a good understanding of the related physics, many scale-up practices based on their pilot plant experience suffer from unexpected behaviors and problems of unstable fluidization typically associated with excessive pressure drop, pressure fluctuation and even unsuccessful particle circulation. In the present study, we try to explain the observed phenomena with related physics, which may help understanding of our unanswered experiences and to provide the designers with more reliable resources for their work. We selected hot exhaust gas with solid particle that goes through a heat exchanger riser as our model to be considered. The effect of temperature change on the gas velocity, thermodynamic properties, and eventually on the particles motion behavior is reviewed along with some heat transfer analyses. The present study presents an optimal riser length at full scale under given conditions, and also defines the theoretical limiting length of the riser. The field data from the numerical analysis was validated against our experimental results.

Erosion-Corrosion Behavior of Power Plant Pipe Caused by Hot Feed Water (고온 급수에 의한 파워 플랜트 배관 침식-부식 거동)

  • Bang, Sung-Ho;Lee, Jin-Won;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.739-745
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    • 2013
  • In this study, we tried to define the erosion-corrosion behavior together with the resulting effects on a pipe that is a part of a feed water circulation system according to the pipe size and hot feed water environment. An erosioncorrosion analysis was performed through the Hayduk and Minhas model based on the chemical reaction between iron and oxygen, an essential corrosive factor. The erosion-corrosion rate against the pipe diameter and feed water temperature was then evaluated by means of finite element analysis using ABAQUS. As shown in the results, the feed water temperature was the main factor influencing the erosion-corrosion rate; in particular, it was expected that the thickness of 316 stainless steel would decrease by $2.59{\mu}m$ every year in a hot water environment at $290^{\circ}C$.

An Experimental Study on the Durability Test for PEM Fuel Cell Turbo-blower (PEM 연료전지용 터보 블로워의 내구성에 관한 실험적 연구)

  • Lee, Yong-Bok;Lee, Hee-Sub;Chung, Jin-Taek
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.37-43
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    • 2008
  • The durability test of turbo-blower for PEM fuel cell is very important process of BOP development. It is a major barrier to the commercialization of these systems for stationary and transportation power applications. Commercial viability depends on improving the durability of the air supply system to increase the reliability and to reduce the lifetime cost. In this study, turbo-blower supported by oil-free bearing is introduced as the air supply system used by 80kW proton exchange membrane fuel systems. The turbo-blower is a turbo machine which operates at high speed, so air foil bearings suit their purpose as bearing elements. The impeller of blower was adopted mixed type of centrifugal and axial. So, it has several advantages for variable operating condition. The turbo-blower test results show maximum parasitic power levels below 1.67kW with the 30,000 rpm rotating speed, the flow rate of air has maximum 163SCFM(@PR1.1). For proper application of FCV, these have to durability test. This paper describes the experiment for confirming endurance and stability of the turbo-blower for 500 hours.

Theoretical Analysis on the Factors Affecting the Power Efficiency of the Kalina Cycle (칼리나 사이클의 발전효율에 영향을 미치는 요소에 관한 이론적 해석)

  • Lee, Ki-Woo;Chun, Won-Pyo;Shin, Hyeon-Seung;Park, Byung-Duck
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.9
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    • pp.5425-5433
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    • 2014
  • This study examined the effects of the key parameters on the power efficiency of the waste heat power plant using the EES program to obtain data for the design of the 20kW Kalina power plant. The parameters include the ammonia mass fraction, vapor pressure, heat source temperature, and the cooling water temperature. According to the analyses, a lower ammonia mass fraction and a higher vapor pressure increase the efficiency, in general. On the other hand, this study shows that there is a specific region with a very low ammonia mass fraction, where the efficiency decreases with ammonia mass fraction. Regarding the vapor pressure at the turbine inlet, the power efficiency increases with increasing vapor pressure. In addition, it was found that the influence of the vapor pressure on the efficiency increases with increasing ammonia mass fraction. Finally, the optimal condition for the maximum power efficiency is defined in this study, i.e., the maximum efficiency was 15% with a 25bar vapor pressure, $160^{\circ}C$ heat source temperature, $10^{\circ}C$ cooling water temperature, and 0.4 ammonia mass fraction.

A thermal-flow analysis of deaerator floor of power plant for reducing the radiative heat transfer effect (발전소 Deaerator floor의 복사효과 저감을 위한 열유동 해석)

  • Kim, Tae-Kwon;Ha, Ji-Soo;Choi, Yong-Seok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.476-481
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    • 2016
  • Steam power generation is used to produce electricity through a generator that is connected to a steam turbine. As a result, the surface temperature of the deaerator is $70^{\circ}C$during the summer season, the surface temperature of the storage tank is $67^{\circ}C$, and the air temperature is $50^{\circ}C$. This environment is inappropriate for workers and instruments. Workers adjacent to the deaerator and storage tank in particular feel higher temperatures because of the radiative heat transfer effect. Therefore, we optimized the cooling conditions by computational analysis. Case 1 is the current shape of the power plant, Case 2 has additional insulation, and Case 3 has a radiation shield. Flow is caused by a temperature difference between the heat sources in the wall, and hot air is trapped in the right upper end. Based on the temperature contours and the maximum temperature of the surfaces, Case 2 was found to be the most efficient for reducing radiative heat transfer effects.

Study on Model Identification and Pre-Differential 2-DOF PID Flow Control Algorithm for Cooling Processes (냉각 프로세서의 모델규명 및 선행미분형 2 자유도 PID 유량 제어 알고리즘에 관한 연구)

  • Hwang, I-Cheol;Park, Cheol-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.12
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    • pp.1917-1923
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    • 2010
  • This study focuses on model identification and a 2-DOF PID control algorithm for cooling processes; a pneumatic butterfly-type control valve is used for this purpose. The mathematical model is a transfer function composed of a time delay and a second-order delay system. The control valve is identified as a first-order delay system with a time delay and included in the controlled plant. From the experimental data sets for a demo plant, the model parameters are identified, and the 2-DOF PID control gains are analytically derived by Kitamori's method. We show via a computer simulation and an experimental test that the performance of the proposed 2-DOF PID control system is better than that of a conventional 1-DOF PID control system.