• Title/Summary/Keyword: Automotive Industry

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Fatigue Life Prediction for Automotive Vibroisolating Rubber Component Using Tearing Energy (찢김에너지를 이용한 자동차용 방진 부품의 내구수명 예측)

  • Moon, Hyung-Il;Kim, Ho;Woo, Chang-Soo;Kim, Heon-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.6
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    • pp.100-106
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    • 2012
  • Recently, the demand to acquire and improve durability performance has steadily risen in rubber components design. In design process of a rubber component, an analytical prediction is the most effective way to improve fatigue life. Existing methods of analytical estimation have mainly used an equation for fatigue life obtained from fatigue test data. However, such formula is rarely used due to costs and time required for fatigue testing, as well as randomness of rubber materials. In this paper, we describe fatigue life estimation of rubber component using only the results from a relatively simple tearing test. We estimated fatigue life of the Janggu type fatigue specimen and the automotive motor mount, and evaluated reliability of the proposed method by comparing the estimated values with actual test results.

Material Arrangement Optimization for Automotive BIW considering a Large Number of Design Variables (과다 설계변수를 고려한 차량 BIW의 소재배치 최적화)

  • Park, Dohyun;Jin, Sungwan;Lee, Gabseong;Choi, Dong-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.15-23
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    • 2013
  • Weight reduction of a automobile has been steadily tried in automotive industry to improve fuel efficiency, driving performance and the production profits. Since the weight of BIW takes up a large portion of the total weight of the automobile, reducing the weight of BIW greatly contributes to reducing the total weight of the vehicle. To reduce weight, vehicle manufacturers have tried to apply lightweight materials, such as aluminum and high-strength steel, to the components of BIW instead of conventional steel. In this research, material arrangement of an automotive BIW was optimized by formulating a design problem to minimize weight of the BIW while satisfying design requirements about bending and torsional stiffness and perform a metamodel-based design optimization strategy. As a result of the design optimization, weight of the BIW is reduced by 45.7% while satisfying all design requirements.

A Development of on Auto Inspection System for Automotive Valve-Seal using Standalone Vision (독립형 비전을 이용한 자동차용 Valve-Seal의 자동 검사시스템 개발)

  • Lee, Kyu-Hun;Kim, Yong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.8
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    • pp.71-80
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    • 2007
  • In this study, an inspection system for valve seal of automotive parts using standalone vision has been developed and presented. The system is comprised of eight CCD cameras, and mechanism that loads the automotive parts to the system for the inspection. An image processing algorithm for detecting two different types of defects of valve seals are developed and the effectiveness of the algorithm is experimentally verified. Inspection process is completed in 0.7 second with acceptable accuracy condition. It is envisaged that this inspection system will have a wide application in the automotive part manufacturing industry in the future.

Study on the Prevention of Patent Disputes through Network Analysis - Focusing on NPEs in Smart Car Industry - (스마트카 특허분쟁 네트워크분석을 통한 특허분쟁예방에 관한 연구)

  • Ryu, ChangHan;Suh, Minsuk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.315-325
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    • 2015
  • Smart Car market has been experiencing continuous growth to drive leading companies in automotive and IT industries to focus on advancing related technologies. As the IT technologies fuse into automotive technologies, the patent litigation has been showing changes. One of the prominent changes in patent litigation pattern of Smart Car field is the increased activities of the Non-Practicing Entities (NPEs), whose main field has been the IT area. However, the automotive companies have been mainly focusing on preventing patent disputes against competitors through trend analysis, which caused them to become relatively vulnerable to the attacks from NPEs. In this study, we developed a methodology for monitoring and analyzing the activities of NPEs using network analysis tools to suggest effective strategies for manufacturing companies to fortify their ability to respond against unanticipated attacks. Our methodology, which is developed for the Smart Car field, can also be useful for other fields such as IT and electronics.

An Experimental Study on Performance of Automotive Air conditioning System by using R-134a and R-152a (R-134a와 R-152a 냉매를 이용한 자동차용 에어컨 시스템의 성능에 관한 실험적 연구)

  • Kim, Jeong-Su;Lee, Dae-Woong;Yoo, Seong-Yeon
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.1225-1231
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    • 2006
  • Recently, as the climate of temperature change has happened worldwide, To solve this problem, Kyoto protocol was taken to regulate global warming on Feb. 2005 and each country is making efforts to prevent global warming. In the automotive industry, R-134a refrigerant is widely used most these days because it has zero ODP(Ozone Depletion Potential). But R-134a GWP(Global Warming Potential) is so high. Therefore, replacement refrigerant desperately is needed as a alternative refrigerant. So, R-l52a is considered as one of the alternative refrigerants due to zero ODP and lower GWP against as required on Europe Committee. In this paper, performance of the air conditioning system between R-134a and R-152a is investigated experimentally. In the bench level, cooling capacity, condensing capacity, COP of automotive air conditioning system are ovaluated by means of air velocity entering the condenser and compressor revolution speed with optimized charge refrigerant quantity. Result of this study, R-152a refrigerant shows the possibility as alternative refrigerant of current R-134a in automotive air conditioning system.

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Case Study on AUTOSAR Software Functional Safety Mechanism Design: Shift-by-Wire System (AUTOSAR 소프트웨어 기능안전 메커니즘 설계 사례연구: Shift-by-Wire 시스템)

  • Kum, Daehyun;Kwon, Soohyeon;Lee, Jaeseong;Lee, Seonghun
    • IEMEK Journal of Embedded Systems and Applications
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    • v.16 no.6
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    • pp.267-276
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    • 2021
  • The automotive industry and academic research have been continuously conducting research on standardization such as AUTOSAR (AUTomotive Open System ARchitecture) and ISO26262 to solve problems such as safety and efficiency caused by the complexity of electric/electronic architecture of automotive. AUTOSAR is an automotive standard software platform that has a layered structure independent of MCU (Micro Controller Unit) hardware, and improves product reliability through software modularity and reusability. And, ISO26262, an international standard for automotive functional safety and suggests a method to minimize errors in automotive ECU (Electronic Control Unit)s by defining the development process and results for the entire life cycle of automotive electrical/electronic systems. These design methods are variously applied in representative automotive safety-critical systems. However, since the functional and safety requirements are different according to the characteristics of the safety-critical system, it is essential to research the AUTOSAR functional safety design method specialized for each application domain. In this paper, a software functional safety mechanism design method using AUTOSAR is proposed, and a new failure management framework is proposed to ensure the high reliability of the product. The AUTOSAR functional safety mechanism consists of memory partitioning protection, timing monitoring protection, and end-to-end protection. The fault management framework is composed of several safety SWCs to maintain the minimum function and performance even if a fault occurs during the operation of a safety-critical system. Finally, the proposed method is applied to the Shift-by-Wire system design to prove the validity of the proposed method.

A Study on Development of Automotive Panel of Bumper Reinforcement with High Strength Steel Using Roll Forming Process (롤포밍 공정을 이용한 고장력강 재질의 범퍼보강 차체판넬 개발에 관한 연구)

  • Jung, Dong-Won;Kim, Dong-Hong;Kim, Bong-Chun
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.840-844
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    • 2012
  • Roll forming process is a sheet metal forming process where the forming occurs with rolls in several steps, often from an undeformed sheet to a product ready to use. And each pair of forming rolls installed in a forming machine operates a particular role in making up the required final cross-section. This process used to many industry manufactures and recently apply to automotive industry. This study, FEM simulation applied bumper reinforcement using SHAPE-RF software and analyzed about total effective strain, longitudinal strain, thickness according to the roll-pass.

Combustion Characterisitics of a Catalytic Combustorfor an Automotive Ceramic Gas Turbine (세라믹 가스 터빈용 촉매연소기의 연소특성)

  • Kim, Young-Il
    • Journal of the Korean Society of Industry Convergence
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    • v.1 no.2
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    • pp.49-54
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    • 1998
  • In the catalytic combustor, combustion characteristic and deterioration of catalysts were affected by non-uniformity of pre-mixed gas, Therefore, formation of uniform pre-mixed gas is one of important subjects. In this study, the effect of uniformity and non-uniformity of pre-mixed gas supplied to the catalyst was examined to clarify reaction acceleration and combustion characteristic of the catalytic combustion. It was clarified that static mixer or vaporizer tube length of about 150mm and weak swirl to a combustion air were effictive expedient to make uniform pre-mixed gas. And catalystic inlet temperature needs more than $600^{\circ}C$ with rich pre-mixed gas to active reaction.

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Energy Harvesting from a Vibrating Piezoelectric Unimorph Bender (유니모프 압전 벤더를 이용한 진동에너지의 획득)

  • Mo, Chang-Ki;Ban, Gap-Su;Charnegie, David;Clark, William W.
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.3
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    • pp.157-163
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    • 2007
  • 이 논문에서는 최근 다시 주목을 끌고 있는 압전소자를 이용한 에너지 획득에 대한 개념을 한 진동원에 응용하여 그 에너지의 이용가능성을 분석해 보고자 한다. 에너지 획득기로는 가장 일반적으로 사용되고 있는 유니모프 압전 캔틸레버 벤더를 사용한다. 먼저 압전 에너지 획득기에 대해 base excitation에서의 거동을 이론적으로 분석하고 실험실내에서 수행할 수 있는 압전 에너지 획득기를 제작하여 가진기 상에서 발생하는 전력을 측정한다. 시뮬레이션과 실험결과를 통해 진동에너지로부터 획득한 전기에너지가 각종 센서는 물론 기계부품들의 진단시스템에 필요한 전원을 공급할 수 있음을 알 수 있다.

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Evaluation of Fuel Consumption of B747-400 in Short-range Flight with Catapult Assist

  • Lee, Changhyeok;Park, Hyunchul
    • Journal of Aerospace System Engineering
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    • v.14 no.4
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    • pp.40-46
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    • 2020
  • Recently, the aviation industry has sought to reduce its carbon usage in aircraft operations. Specifically, the industry is proceeding with the development of ultra-large turbofan engines and the development of hybrid electric engines to reduce the fuel consumption of aircraft. In one case, Airbus is developing as its future goal an aircraft with a short take-off distance that uses a catapult. In this study, when a b747-400 aircraft with two of the four engines removed was tested using a catapult, its fuel consumption was compared with that of the original aircraft. Fuel consumption was calculated using the mass flow consumption formula. Further, the aircraft L/D ratio caused by engine removal was interpreted using the CFD Tool, Ansys Fluent. The results showed that the lift ratio was improved by about 7% and that the fuel efficiency was improved by about 14%.