• 소성∙가공
• /
• 제10권7호
• /
• pp.534-542
• /
• 2001

Tubular hydroforming has attracted increased attention in the automotive industry recently. In this study, a professional finite element program for analysis and design of tube hydroforming processes, has been developed, called HydroFORM-3D, which is based on a rigid-plastic model. With the developed program HydroFORM-3D, the hydroforming process for an automobile lower arm is analyzed and designed. The manufacturing process for a lower arm consists of tube bending, preforming, and final hydroforming. To accomplish successful hydroforming process design, thorough investigation on proper combination of process parameters such as internal hydraulic pressure, axial feeding, and tool geometry is required. This paper describes the influences of forming conditions on the hydroforming of a lower arm by using simulation to predict strain and tube shape during bending, preforming, and final hydroforming processes.

• 대한전자공학회:학술대회논문집
• /
• 대한전자공학회 2008년도 하계종합학술대회
• /
• pp.725-726
• /
• 2008

In this paper, we introduce an ubiWarehouse system for the management of automobile parts. Because automotive parts are very various in kinds according to companies, models and manufacture year, it's hard to find exactly the desired parts and to control goods in stock. To solve this problem, we propose the model of context recognizer in which context data are expressed in a systematic type of 5W1H. And initial context data are grouped and integrated, and some conflict context information is solved. Finally user's intention is interpreted and served. As a result, the proposed system can be used to enhance conveniency and correctness of the management of various kinds of part's.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2000년도 추계학술대회 논문집
• /
• pp.358-361
• /
• 2000

To reduce the leadtime for a new model according to the strict market requirements, automobile manufacturer begins to utilize 3-dimensional CAD based techniques such as DMU(Digital Mock-Up). RP(Rapid Prototyping), VE(Virtual Engineering). But, not so many satisfactory utilities have been introduced to deal with the emotional properties such as embossment on the surface of interior parts and touch from material characteristics in virtual environment. It is required to manufacture prototype parts to verify actual feeling of the passengers in real automobile. This paper suggests a methodology to enhance emotional property via embedding embossment on the surface of prototype car interior trim without deterioration of dimensional accuracy using RIM(Reaction Injection Molding) and vacuum forming method.

• 한국재료학회:학술대회논문집
• /
• 한국재료학회 2010년도 춘계학술발표대회
• /
• pp.39.2-39.2
• /
• 2010

Recently, hot stamping process has been paid attention greatly by automobile makers in accordance with the fuel efficiency and environmental issues as well as crash safety issue. The hot-stamped parts, however, demand extreme mechanical properties such as tensile strength of over 1470 MPa or equivalently Vickers hardness of around 450. In this work, to meet the demand efficiently, a method to predict mechanical property of hot-stamped parts based on numerical phase transformation scheme has been proposed associated with the thermo-mechanical coupled finite element analysis. This work deals with various phase transformation equations and validates them to select appropriate model for 0.2C-0.1Si-1.4Mn-0.5Cr-0.01Mo-0.002B steel sheet. The authors show that an efficient method saving time and cost to develop hot-stamped automobile parts ensuring suitable mechanical properties such as Vickers hardness and strength.

• 한국소음진동공학회논문집
• /
• 제24권5호
• /
• pp.374-380
• /
• 2014

This article proposes a design guideline to reduce squeal noise generated by an automobile wiper blade. In order to explain the squeal noise phenomenon, a source of squeal noise is experimentally investigated using a rotating disk equipment, and then a single-degree-of-freedom stick-slip vibration model is established for a blade tip. Based on analytical results, we discuss a tendency of the squeal noise for various physical parameters.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2002년도 추계학술대회 논문집
• /
• pp.763-767
• /
• 2002

This paper explores a structuring method for solid modeling processes of an automobile automatic transmission-lever design. The aim of this work is to establish standard procedures to minimize iterations and trial and errors during the product development process to increase development time and costs. The design of the transmission-lever is periodically required to be changed with the model change of an automobile. The transmission-lever design process has mainly depended on the designer's experience. It causes to make difficulties to handle the dependency of components. The design process can be improved by resolving the dependency problem using the DSM. The process of applying the DSM provides a systematic way for the solid modeling of transmission-lever by the consideration of geometry dependency.

• 소성∙가공
• /
• 제25권4호
• /
• pp.248-253
• /
• 2016

Induction hardening process of tubular drive shaft for automobile is simulated by combining the thermal, mechanical, electro-magnetic and metallurgical analysis models. Various material properties for each analysis model are obtained in a consistent way via material properties calculation software, JMatPro^®. To consider the scanning process of induction heating, boundary element method is adopted for electro-magnetic field calculation. The distribution of temperature, stress and phase volume fraction are tracked out through the whole process and the effect of scanning velocity is reviewed. The analysis result shows that the critical principal stress is developed at the phase boundary where martensite is formed.

• 한국자동차공학회논문집
• /
• 제6권4호
• /
• pp.101-107
• /
• 1998

A three-dimensional multi-phase flow is simulated around a smooth tire. This simulation is conducted by solving Navier-Stokes equation with a k-$\varepsilon$ turbulent model. The numerical calculations are carried out by modeling a multi-phase free surface flow mixed with air and water at the inlet. The numerical solutions show an intuitively resonable behavior of water around a moving tire. The calculated pressure around the tire surface along the moving direction is presented. The moving velocities of the tire are chosen to be 30, 40, 60, and 70 km/h. The numerically simulated pressures around the tire are compared with existing experimental data. The comparison shows a new possible tool of analyzing a hydroplaning phenomenon for an automobile tire by means of a computational fluid dynamics.

• 한국시뮬레이션학회논문지
• /
• 제11권3호
• /
• pp.67-77
• /
• 2002

In this paper, a production process system simulation of the automobile relay switch manufacturing factory is studied. The status of the present production system is inspected first, and the modified model is simulated next. To inspect the effect of the process parameter change, a simulation program is developed using PROMODEL simulation software plus the EXCEL VBA and Active X Automation function. Using the developed simulation program, user can find the best production condition and alternatives on the production capacity, number of workers, and inspection status considering the defective ratio of the product. The feasibility of the new alternatives is compared with the present system using statistical method.

• 한국시뮬레이션학회:학술대회논문집
• /
• 한국시뮬레이션학회 1999년도 춘계학술대회 논문집
• /
• pp.94-99
• /
• 1999

In this Paper, the estimation method of painting process in the automobile plant using computer simulation techniques is studied to improve the bottle neck process, the weak point and the productivity. For model and analysis, Promodel is used which is a manufacturing oriented simulation software developed by Promodel corporation in the U.S.A. Firstly the result of the simulation shows that we can obtain capability improvement in the system performance using computer simulation. Secondly, the optimum system specification is decided by comparing reports generated by scenario in simulation program find out the suitable conditions. Finally, the speed of conveyor and a pitch of painting body as the most critical parameters are chosen on the basis of exhaustive field evaluation to study their effects o the capacity of the process. The best alternative condition for the maximum capacity of the process is selected by computer simulation.