• Tribology and Lubricants
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• v.23 no.4
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• pp.175-179
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• 2007

The effect of manufacturing parameters on friction characteristics of motorcycle break system was studied using a design of experiment. Such parameters conditions have an effect on the frictional factor such as applied load, sliding speed, and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors. In this study, the friction characteristics using design of experiment containing 3 elements were investigated for an optimal condition for the best motorcycle break system employing full factorial design. From this study, the result was shown that the applied load in frictional factors was the most important, next to sliding speed, number of ventilated disk hole.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.10
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• pp.164-171
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• 1999

An optimum blank design technology is required for near-net of net-shape cold forming using sheets. Originally, the backward tracing scheme has been developed for preform design in bulk forming, and applied to several forming processes successfully. Its key concept is to trace backward from the final desirable configuration to an intermediate preform of initial blocker. A program for initial blank design in sheet forming which contains the capabilities of forward loading simulation by the finite element method and backward tracing simulation, has been developed and proved the effectiveness by applying to a square cup stamping process. In the blank design of square cup stamping, the backward tracing program can produce an optimum blank configuration which forms a sound net-shape cup product without machining after forming. Another general application appears in the blank design of a cup stamping with protruding flanges, one of typical automobile components. The blank configurations derived by backward tracing simulation have been confirmed by a series of loading simulations. The approach or decision of an initial blank configuration presented in this study will be a milestone in fields of sheet forming process design.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.4
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• pp.47-53
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• 2007

A bearing is one of core parts in automobile. Rubber seal of the bearing is important to improve performance of bearing, formed by hot-press die of rubber seal for the intricate shape. In this study, formed tools are used to machine die of bearing rubber seal and the machining operation is classified into the several process of high precision. Design of experiments is used to optimize selection of the formed tools for the efficient machining of the hot-press die. The cutting force, tool wear and tool life are determined to characteristics. And, the clearance angle, the rake angle and the length cutting edge are considered as the major factors. Experiments are repeated to use one-way factorial design, and tool life is predicted by regression model.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.1
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• pp.94-101
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• 2014

Recently, in order to reduce the time required to replace an optical jumper cord, many researchers are using a field-installable connector and applying the ferrule polishing method, ferrule mechanical contact method, or ferrule fusion contact method. However, the process of arranging the length of the optical fiber, i.e., inserting the optical fiber into the ferrule by hand and checking its cross section, takes 60% of the time required for the entire process, which increases the overall cost. Therefore, in order to make this task more cost-effective, we will develop an automated inspection system with automatic cross-sectional arrangement of a field-installable connector. This system will be able to decrease the failure rate from 10% to 2% compared with the conventional method when cutting the optical fiber inserted into the ferrule. It will also improve the productivity by decreasing the test time by 28% compared with the conventional method. Our studies showed that it was possible to reduce the production costs and improve the quality of a field-installable connector, and we expect it to dominate the market.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2009.10a
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• pp.143-149
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• 2009

Recently, according to the tendency to the more comfortable automobile, the improvement of performance of the cooling fan is required. The performance of cooling fan is affected by many peripheral parts, such as radiator, condenser, engine block and etc. Therefore, it is important to consider the effect of peripheral components on the fan performance in design and analysis stages. In this paper, the performance of automobile cooling fan is investigated experimentally by using the large capacity fan tester based on the ASHRAE and the AMCA standards. In particular, the various spacing between cooling fan and engine block are considered to obtain the effect of engine block. An empirical relation between the fan flow rate and the spacing was proposed.

• Proceedings of the KSME Conference
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• 2001.06c
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• pp.229-234
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• 2001

In order to care about preserving the environment for future generations, each country has been required to make the laws of the environment. So car manufacturers must design, manufacture and sell cars and trucks that meet customer's need and must do this while meeting the needs of the environment. In this research we have developed product structure and configuration management system that treats electronic catalogs for recycling of automobile parts. This research focused on two system. One is XML-based electronic catalog that give the information about recycling of automobile parts. The other is product structure and configuration management system based on electronic catalog.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.8
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• pp.50-56
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• 2004

The directional ability of an automobile has an influence on driver directly, and hence it must be given most priority. Alignment factors of automobile such as the camber, caster and toe directly affect the directional ability of a vehicle. The above mentioned factors are determined by the pose of interlinks in the assembly of an automobile front chassis module. Measuring the position of center point of ball joints in the front lower arm is very difficult. A method to determine this position is suggested in this paper. Pose estimation for front chassis module and dimensional evaluation to find the rotational characteristics of front lower arm were developed based on fundamental geometric techniques. To interpret the inspection data obtained for front chassis module, 3-D best fit method is needed. The best fit method determines the relationship between the nominal design coordinate system and the corresponding feature coordinate system. The least squares method based on singular value decomposition is used in this paper.

• Proceedings of the KAIS Fall Conference
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• 2009.12a
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• pp.615-617
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• 2009

공정제어분야의 분산제어시스템에서는 다양한 종류의 알람과 이벤트가 발생한다. 하지만 적용 분야에 따른 규격화된 알람 형식이 없기 때문에 매번 재정의를 하거나 프로그램의 대규모 수정을 해야 한다. 이러한 문제점을 해결하고자 알람 서버의 엔진은 변형 없이 알람 메시지 맵을 정의함으로써 다중 알람 발생자에서 발생하는 이벤트와 알람을 관리하며, 조건에 따른 자동 인지 및 삭제가 가능하도록 하며, 다중 알람 뷰어를 통해 사용자 인지, 삭제, 이력 조회 등이 가능하도록 하는 알람 서버를 설계하고자 한다. 본 논문에서는 알람 메시지 맵을 통한 신규 알람 등록을 자유롭게 하며, 다중 알람 발생자와 다중 알람 뷰어의 서비스를 위한 대규모 알람 서버를 설계하고자 한다.

• Journal of Advanced Marine Engineering and Technology
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• v.15 no.2
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• pp.44-52
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• 1991

The crankshaft system of engine is a complex vibratory object and its vibration modes are consisted of torsional, axial and their coupled vibration. Among them, the torsional vibration causes engine noise as well as serious fatigue faillures of crankshaft. If the troules of noises and crankshaft strength are forecasted by torsional vibration calculation in the design atage of crankshaft, the torsional damper is adopted as the final countermeasure. In this paper, some computer program to calculate crankshaft torsional vibration of engine are developed and with developed programs, an efficient rubber-viscous damper for automobile and with developed programs, an efficient rubber-viscous damper for automobile engine is designed and manufactured, and then it is fitted on the actual automobile engine to confirm its calculated efficiency. By comparing the measured result (with damper and without damper) with the calculated one, the reliability of developed computer programs and the performances of manufactured damper are confirmed.

• Journal of the korean Society of Automotive Engineers
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• v.14 no.3
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• pp.57-70
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• 1992

As automobile industry develope, design techniques to satisfy light weight and high efficiency in automobile parts is demanded. In this study modal analysis is performed using transfer matrix method to identify dynamic characteristics of exhaust system. It is estimated the theoretical transfer function by Pestel-Leckey method and the mode shapes in 3-D graphic. the validity of developed program is verified by comparing with the experimental results of exhaust system. Estimated modal parameters(natural frequency, vibrational mode, transfer function) are in accord with the experimental results. From the developed program, we can predict a location of the hanger which is determined by the lowest RMS value point, when displacement is given as an input at the engine side. We can find that attachment of spring modelled hanger at the hanger location bring vibration level down.