• 한국생산제조학회지
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• 제21권1호
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• pp.65-69
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• 2012

According to the developments of automobile industry, a technology has been studied in a point of view of environment, which is to increase fuel consumption rate. Especially it is well known that a weight reduction is one of the main technologies to increase the fuel consumption rate and, also to decrease the cost of manufacturing. This paper presents the method for reducing weight of bracket, which connects air conditioner compressor to engine, based on dynamic stress analysis and engineer's intuition for optimal design.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2003년도 학술회의 논문집 정보 및 제어부문 B
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• pp.932-936
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• 2003

AVLS is nowadays pretty considered on one of important parts in telematics service with a computerization of vehicle. However, with an implementation of commercial OS, individual OS and firmware on AVLS terminals, the cost and developing period are significantly increased. In this paper, we present the effective log-file creation methode about automobile status and location information within a restricted memory through designing AVLS terminals based on embedded linux. The proposed method shows 0.8% better performance on bzip2 compressor comparing to gzip compressor in the compressibility. In addition, bzip2 is faster than gzip about 2.14 times in the speed of compression.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.71-74
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• 2005

More than five pulleys are used in an automobile, such as crankshaft, water pump, air-con compressor, fan and power steering pump pulley. These pulleys are parts that need durability until retiring a car. But there is no design criterion for durability, so pulleys are designed by the experience of designer and trial and error. So, in this study, we carried out stress analysis at durability test condition and compared analysis results to durability test results. It is found that the design criterion for durability is defined as a safety factor and a safety factor is different according to the distance between the center line of v-grooves and the mating surface.

• 소성∙가공
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• 제8권6호
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• pp.612-619
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• 1999

Internal and external defects of an inner pulley for automobile air conditioner are investigated in this study. Inner pulley is a part of compressor clutch assembly of automobile air conditioner. In cold forging of inner pulley, the design requirement are to keep the same height of the inner rib and outer one and to make uniform distribution of hardness in the forged product. At the end of the forging of inner pulley, the piping defect as an external defect begins to form at the back center of the billet. The internal crack as an internal defect also occur at the adiabatic shear band which usually has maximum ductile fracture value. It is important to predict when the internal and external defects occur during the deformation process, in order to minimize the amount of discard that is generated. The finite element simulations are applied to analyze the defects. The validity of the computational results are examined by experiments. These computational results are in good agreement with the experimental ones.

• Tribology and Lubricants
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• 제35권4호
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• pp.206-214
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• 2019

This study investigates alternative refrigerants and refrigerant oils as well as the tendency of protecting the global environment in view of automobile air-conditioning systems. Since decades, the R12 refrigerant is not used in automobile air-conditioners because of the ozone depletion potential (ODP) problem, and for the last 20 years, the ODP-free R134a refrigerant is leading the new automotive air-conditioning market. However, owing to its high global warming potential (GWP), the R134a refrigerant use in automobile air-conditioning system is also prohibited by law, and alternative refrigerants with a low GWP need to be proposed. Therefore, recently, the application of R1234yf, R152a, or other alternative refrigerants has started worldwide. By contrast, natural refrigerant R744 was introduced in the market several years ago by VDA (Verband Der Automobilindustrie), which is a German association in the automotive industry. This study also deals with refrigerant oils. For a long time, polyalkylene glycol (PAG) oil has been traditionally used with automobile air-conditioners, and polyolester (POE) oil is suitable for HEV, PHEV, and EV air-conditioning systems, where it is used by the electrically driven compressor owing to its excellent electrical insulation properties. Finally, PAG is an excellent lubricant for all the R134a, R152a, R1234yf, and R744 refrigerants, and has the advantage that it can be applied rapidly to alternative refrigerant air-conditioning systems.

• 한국태양에너지학회 논문집
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• 제34권6호
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• pp.67-74
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• 2014

An inverter scroll compressor is used for the air conditioning in cars. Scrolls would be changed from the aluminum material to the magnesium material in order to satisfy the light weight trends of cars. The material changing influences on the scroll dimensions particularly the gap between two scrolls. Since the larger gap declines the performance of the compression, the gap between wraps of scrolls or the gap between wraps of scrolls to the plate of the opposite scroll is regarded as an important design variable. This paper is focused on the effects of the thermal stress due to the materials changing. The temperature difference between the inlet and the outlet is about 60 degrees and the highest operating temperature in the compressor is less than 110 degrees. The level of thermal stresses in the magnesium scroll is less than the result from aluminum one. The trend of the deformation is revealed that the normal directional deformation is 2 times lager than the in-plane directional deformation. Therefore the gap between the top of the wrap to the plate of the opposite scroll become more important than the other gaps. The orbiting scroll deforms larger than the fixed scroll by the thermal stresses. The deformation of the magnesium scroll is about 10% lager than that of the aluminum scroll. This value is similar to the ratio of the coefficients of thermal expansion of two materials. At the initial design stage, the results give many useful guides to engineers to propose gaps between parts.

• 대한기계학회논문집B
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• 제38권2호
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• pp.115-120
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• 2014

자동차용 터보차저 압축기의 성능 개선을 위해 원주방향의 볼류트 입구 높이들이 수정되었고 디퓨저를 포함한 볼류트에 대한 유동장이 상용 소프트웨어를 사용하여 조사되었다. 기본적으로 잘 설계된 볼류트는 높은 압력회복계수와 낮은 전압력손실계수를 보여주어야 한다. 본 연구에서는 동일한 단면형상과 설단면각(Tongue Angle)을 가지나 원주방향으로는 서로 다른 볼류트 입구 높이를 갖는 두 경우의 원형단면 볼류트가 선정되었다. 하나는 $90^{\circ}$ 원주방향에서는 단면 중앙으로 유입되나 이후의 원주방향에서는 볼류트 단면 최하단부들을 잇는 접선과 동일한 높이를 유지하면서 점진적으로 하단부로 유입되는 볼류트 형상이다(케이스 1 볼류트). 다른 하나는 설단면에서는 접선방향으로 유입되도록 모든 원주방향에 대하여 입구 높이를 2 mm 낮춘 형상이다(케이스 2 볼류트). 해석결과, 케이스 2 볼류트가 케이스 1 볼류트보다 높은 압력회복계수로 인한 높은 전압력비와 낮은 전압력손실계수로 인한 높은 등엔트로피 효율을 보여주었다.

• 설비공학논문집
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• 제19권5호
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• pp.403-410
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• 2007

In this study, natural refrigerants and their mixtures that can supplement and replace R12 and R134a in automobile air-conditioners are studied. R134a is currently used as the refrigerant in new motor vehicle air conditioners, replacing the ozone depleting refrigerant R12. Although R134a has no ozone depletion potential, it has a relatively large global warming potential, approximately 1300 times that of $CO_2$ over a 100 year time horizon. For this reason, performance of natural refrigerants and their mixtures containing R152a, RE170 (Dimethylether, DME) and R600a (Isobutane) are measured under 2 different temperature conditions. They were tested in a refrigerating bench tester with an open type compressor. The test bench provided about 4 kW capacity and water and water/glycol mixture were employed as the secondary heat transfer fluids. Test results show that the coefficient of performance (COP) of these refrigerants is up to 21.55% higher than that of R12 in all temperature conditions. Overall, these fluids provide good performance with reasonable energy savings without any environmental problem and thus can be used as long term alternatives for automobile air-conditioners.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1996년도 자동차부품 제작기술의 진보
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• pp.23-33
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• 1996

Forging of an inner pulley for compressor clutch assembly of car air conditioner is investigated in this study. In cold forging of inner pulley, the design requirements are to keep the same height of the inner rib and the outer one, and to make uniform the hardness distribution in the forged product. Using the rigid-plastic finite element simulation, we design the optimal process conditions, which has a performing operation. The forged pulley is investigated by checking the hardness distribution and it is noted that the distribution has improved to be even and high enough for industrial application.

• 소성∙가공
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• 제6권4호
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• pp.329-337
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• 1997

Forging of an inner pulley for compressor clutch assembly of car air conditioner is investigated in this study. In cold forging of inner pulley, the design requirements are to keep the same height of the inner rib and the outer one, and to make uniform the hardness distribution in the forged product. Using the rigid-plastic finite element simulation. we design the optimal process conditions, which has a performing operation. Also the final product configuration of forging has to be designed again in view of the metal flow involved in the operation, derived from the finite element simulations. The forged pulley is investigated by checking the hardness distribution and it is noted that the distribution has improved to be even and high enough for industrial application.