• Title/Summary/Keyword: Automobile Manufacturing Industry

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A Case Study on application of Toyota Production System in Korea Global Enterprise (도요타생산방식의 효과적인 도입을 위한 방법론 연구 : Part II, 국내 글로벌 기업의 도요타생산방식 도입추진 사례연구)

  • Lee, Young-Hoon;Kwon, Soon-Geol;Lee, Hong;Lee, Hyun;Kim, Chan-Mo
    • IE interfaces
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    • v.20 no.3
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    • pp.245-256
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    • 2007
  • Toyota Production System (TPS) has been known a new production paradigm applicable to every type of manufacturing industry, not restricted to automobile assembly system. The basic framework of TPS has been studied and presented actively; many enterprises from all over the world including some of large domestic companies, have adopted and applied. This study analyzed the cases for TPS introduction and application process of LG Electronics and SAMSUNG Electronics, Semiconductor Division. On a different areas of business items, different strategic approaches are developed and implemented on a two comparable domestic companies. Key success factors for two companies are analysed, and some issues are also discussed.

Strategic Technology Management of Automotive Steel Sheets Makers (자동차용 강판 제조업체의 전략적 기술경영)

  • Jung, Kyung-Hee;Lee, Sang-Kyu
    • IE interfaces
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    • v.16 no.3
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    • pp.291-299
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    • 2003
  • The managerial environment of automobile industry has been rapidly changing, mainly with the tighter standard of legal and environmental regulations, the pressure of cost reduction from the end-user, the various functional improvements of vehicles, and the globalization management. In order to survive in this complicate circumstances, the automakers have strongly pursued the mutual collaboration with the suppliers, especially tier-1, for the optimal selection of parts/materials and the assembly manufacturing processes of the new model development. They prepare the early involvement program for the suppliers during the conceptual design stage, and implement the win-win strategy of technology development activity, in order to improve the value creation. This study considers the strategic technology management of automotive steel sheets makers on the aspects of strategy, processes, human & physical resources, and organization structure. It also suggests the corporate strategies of steel mills, in order to obtain the technology competence.

A Study on the Development of the measurement system of the Power steering unit for Automobile (자동차용 Poewer steering unit 의 자동측정시스템 개발에 관한 연구)

  • 기창두;김상묵
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.925-928
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    • 1995
  • Recently, the system of the industry demands quick and accurate measurement for the mass production and high quality. Also, we need to improve the accuracy to decrease the failure rate in automatic assembly processing and improve the confidence, durability and the compatibility of parts. To answer this tendency and requirement, we have developed many accrate measuring instruments and methods. In this paper, we develop the whidows program using the DSP board(TMS320C25) which is used the data acquisition and the Visual C $^{++}$ , a windows programming language. We perform the measurement, analysis and output process in GUI(Graphic User Interface)environment. By using system, we will save the time required for the hand-worked measurement and avoid the useless iterative measurement. Furthermore, we expect to improve the productivity through automotive quality control in manufacturing process.s.

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A Study on the Methodology of Virtual Engineering Technique for Rolling Stock. (철도차량에서의 Virtual Engineering 기술적용)

  • Jun Hyun Kyu;Ohk Min Hwan;Yang Doh Chul;Chung Heung Chai
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.847-852
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    • 2004
  • The virtual engineering technologies have been broadly used for the design, testing, manufacturing and maintenance works of industrial product. Recently many VR systems with walk through navigation and web databases; such as design and installation database. load history database, maintenance history database et al. are developed. However, the virtual engineering in railroad industry is not well developed compared to other industries like automobile, air, shipbuilding. In this paper, we explain the strategy that we have applied the virtual engineering technology to the design works of rolling stock and our plan to build the virtual testing laboratory(VTL) in the Korea Railroad Research Institute.

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A Study on Organic Solvent Exposure in Painting Operation of Automobile Manufacturing Industry (자동차 도장 작업장에서의 유기용제 폭로에 관한 연구)

  • 김영식
    • Journal of Environmental Health Sciences
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    • v.20 no.4
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    • pp.10-16
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    • 1994
  • A Study was performed in order to measure mixed organic solvent concentrations in air of painting operations during January 5-28, 1991. The mixed organic solvent concentrations were analyzed by the gas chromatography. The results were as follows: 1. The detection of organic solvent was highest in aromatic hydrocarbon(68%), and followed by aliphatic hydrocarbon (18%), and ketone (14%). 2. The detection of organic solvent by component category was highest in the grid class solvent (79.4%), and followed by the 3rd class solvent (20.6%). 3. Number of cases exceeding TLVS of mixed solvent level in air was highest on dipping operation (44%), and followed by spray operation (40%), dry and washing operation (33%), and adhensive operation (12%).

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A Study for Quality Stabilization of Ball-Seat - II (볼 시트 품질안정화에 관한 연구 - II)

  • 강태호;김영수;정영득;김인관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.346-349
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    • 2001
  • Nowadays the amount of plastic products is increasing in modern industry. Plastic materials are continuously developed to satisfy the mechanical, physical, and chemical properties. The increasing application of plastic parts in automobile and aerospace industries is due to the fact that it can reduce the structural weight and can lessen the environmental contamination. Among many manufacturing technologies for plastic parts, the injection molding process is very attractive because of its low cost and short production time. Through various analyses of resin flow and molding process for the conventional gate and cooling mechanism, a new type of mold was designed which had different gate location and cooling systems. Newly designed ball seat has an excellent performances, i.e. diminished weld-line, residual stress density, higher magnitude less crack propagation and smaller dimensional contractions effect.

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Optimum Working Condition of Surface Roughness for End-Milling Using Taguchi Design (다구찌 기법을 이용한 엔드밀 가공시 최적 표면거칠기를 위한 가공조건선정)

  • 이상재;배효준;전태옥;박흥식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.553-556
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    • 2003
  • End-milling have been used in the industrial world because it is very effective to the manufacture of mechanical parts with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study carried to decide the optimum cutting condition for surface roughness and rapid manufacturing time using design of experiment and ANOVA. From the results of experimentation, surface roughness have an effect on cutting direction, spindle speed and depth of cut. And then the optimum condition used Taguchi design is upward cutting in cutting direction, 600rpm in spindle speed, 240mm/min feed rate, 2mm in axial depth of cut and 0.25mm radial depth of cut. By using design of experiment, it is effectively represented shape characteristics of working surface in end-milling.

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A Framework for Analyzing the Roles of Information Systems in the Automobile Industry (자동차 산업에서 정보시스템의 역할 분석을 위한 프레임워크)

  • Yoon, Jong-Soo;Kim, Yoo-Jeong;Han, Jae-Min
    • Asia pacific journal of information systems
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    • v.12 no.1
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    • pp.17-44
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    • 2002
  • This study is to propose a framework for analyzing the role of information systems in organizations, and to make an overture it's applicability for empirical studies to be performed in the future. To accomplish these purposes, this study identified major dimensions which can explain the introduction of various applications based on the interviews with IS staffs of a domestic car manufacturing firm, and reviewed the past researches which discussed the roles of information systems regarding those dimensions. From this mixed approach, this study defined the research dimensions to analyze the role of information systems, which are consisted of the purpose of information processing and the scope of information processing. And then, this study performed the longitudinal case study to analyze the role of information systems in organizational growth based on the framework.

A Study on Tool Wear in Drilling of Hot-rolled High Strength Steel (고장력 열연강판의 드릴 가공시 공구마멸에 관한 연구)

  • 신형곤;김성일;김태영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.10-17
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    • 2001
  • Drilling is one of the most important operations performed in the machining industry. And the material of the workpiece has a profound effect on the tool life, the surface finish produced and the overall economy of the process. Hot-rolled high strength steels have been used for automobile structural material, owing to high hardness and machinability of the material. However, in the drilling of hot-rolled high strength steels, the current knowledge of tool wear and machinability are insuf-ficient. There, it is desirable to monitor drill wear status and hole quality changes during the hole drilling process. Accordingly, this paper deals with the cutting characteristics of the hot-rolled high strength steels using common HSS drill. The performance variables include the drilling thrust, torque and drill wear data obtained from drilling experiments con-ducted on the workpiece. Also drill were is measured by acoustic emission system and computer vision system.

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Static Creep Behaviour of Super-Duralumin(Al 2024) (초 두랄루민(Al 2024)의 정적인 크리프 거동)

  • 황경충;윤종호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.22-27
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    • 2004
  • Super-duralumin has widely been used as the part materials of aerospace and automobile industry because it has high specific strength and also is light. But, we have little design data about the creep behaviors of the alloy. Therefore, in this study, every creep test under four constant stress conditions have been conducted for four temperature conditions. A series of creep tests had been performed to get the basic design data and life prediction of super-duralurnin products and we have gotten the following results. First, the stress exponents showed the descending trend as the test temperatures increase. Secondly, the creep activation energy gradually decreased as the stresses become bigger. Thirdly, the constant of Larson-Miller parameters on this alloy was estimated about 6. And last, the fractographs at the creep rupture showed both the brittle fracture due to the transgranular rupture.

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