• Title/Summary/Keyword: Automation of Inspection

Search Result 196, Processing Time 0.024 seconds

Design of Autonomus Manufacturing System (고기능 자율가공 시스템의 설계)

  • Lee, Hyeon-Yong;Song, Jun-Yeop;Lee, Jae-Jong;Kim, Seon-Ho
    • 연구논문집
    • /
    • s.25
    • /
    • pp.121-128
    • /
    • 1995
  • The early day of manufacturing automation systems are NC machine tool Based automation, and now it become FA, DNC, FMC, FMS, CIM and IMS. Manufacturing Automation Technology is applied the increase of all industrial manufacturing competitve power. so the demand of this skill is repidly increase. This Technology can solve lack of manpower, decrease of productivity, and become weakened international competitive. But, automation rate of our country is 30-40%, because the level of domestic technology is low, so we need systemic research of manufacturing automation. The targets of this study are increase the data processing ability of CNC controller, and development of autonomous manufacturing system that can decision making between production module such as setup, manufacturing, inspection and transportation and part that object of manufacturing.

  • PDF

A Study on the development of Automated Optical Glass Inspection System (광학용 유리자동검사기 개발에 관한 연구)

  • 구마끼
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1998.03a
    • /
    • pp.82-87
    • /
    • 1998
  • Laser printer, faximile and copy machine are a few examples of OA(office automation) system. In such a system, the reflecting mirror has been employed for transmitting a target image to optical device. Therefore, to develope a good quality of optical system, the quality control of optical mirror was required. In recent years, considerable efforts have been directed toward the development of automated optical glass inspection system because the inspection is eye-fatigue and monotonous job for humans to perform. In this paper, we propose a inspection system applying algorithm of image processing for detecting defects of optical glass such as pinhole, scratch. From the experiments, the proposed inspection system shows reliable results.

  • PDF

A New Robotic 3D Inspection System of Automotive Screw Hole

  • Baeg, Moon-Hong;Baeg, Seung-Ho;Moon, Chan-Woo;Jeong, Gu-Min;Ahn, Hyun-Sik;Kim, Do-Hyun
    • International Journal of Control, Automation, and Systems
    • /
    • v.6 no.5
    • /
    • pp.740-745
    • /
    • 2008
  • This paper presents a new non-contact 3D robotic inspection system to measure the precise positions of screw and punch holes on a car body frame. The newly developed sensor consists of a CCD camera, two laser line generators and LED light. This lightweight sensor can be mounted on an industrial robot hand. An inspection algorithm and system that work with this sensor is presented. In performance evaluation tests, the measurement accuracy of this inspection system was about 200 ${\mu}m$, which is a sufficient accuracy in the automotive industry.

Automatic Inspection of Assembly Tolerances of Cathod Ray Electron Guns by Vision Probe (비젼프로브를 이용한 CRT 전자총의 자동치수 검사)

  • Park, H.G.;Park, M.C.;Kim, S.W.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.14 no.10
    • /
    • pp.28-34
    • /
    • 1997
  • This paper describes an automatic measurement method for the in-line inspection of assembly tolerances of cathod ray electron guns. The method uses an optical microscope with a CCD camera as a probe. An automatic gap recognition algorthm with digital image processing and a new software autofocus algorithm based on using an optimal edge detector have been developed to improve the measuring accuracy. An inspection system has been proposed and practically implemented for in-line inspection to a real factory automation line. The inspection system consists of a gap inspection part and an eyelet. Total time consumed for inspecting all measuring items is about 10 seconds and the repeatability is below .+-. 5 .mu. m

  • PDF

Research on Foundation Technology for Crack Inspection Automation Device with Effective Performance (효과적인 크랙 검사 자동화 장치를 위한 기반 기술 연구)

  • Choi, Goon-Ho
    • Journal of the Semiconductor & Display Technology
    • /
    • v.18 no.4
    • /
    • pp.143-148
    • /
    • 2019
  • Numerous pipe lines can be found on various plant-based industrial sites. These pipelines should be periodically checked for defects. Most of these pipelines are internally inaccessible and difficult to visually inspect. Therefore, the inspection is being carried out with the help of non-contact inspection equipment such as ultrasonic flaw detection equipment. The use of ultrasonic flaw detection equipment can raise time and efficiency issues. In order to solve this problem, we will study the basic technology necessary for the development of automated inspection system equipped with ultrasonic measuring equipment and verify the validity through the fabrication of the demonstration device.

Development of an Automatic Inspection System for PWM Shaft Using Machine Vision (머신비전을 이용한 PWM Shaft의 자동검사 시스템 개발)

  • Bae, Jin-Ho;Kim, Sung-Gaun
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.22 no.1
    • /
    • pp.125-130
    • /
    • 2013
  • In this paper, in order to overcome shortcomings of manual inspection for the automotive PWM Shaft, we developed an automated inline inspection system. The automated inline inspection system consists of the work feeder unit, conveying unit, outer diameter check unit, run-out and roundness check unit, machine vision, defective separation unit and status alarm unit. We used the machine vision system for automatic inspection process and designed the inline systems for automatic feeding and selecting process. Also the repeated operation test was performed in order to verify the precision and reliability of the proposed automated inline inspection system.

The accurate measurement of center position and orientation of SMD VR by using machine vision (머신비젼을 이용한 SMD VR의 중심위치와 홈방향 정밀계측)

  • Jhang, Kyung-Young;Kim, Byung-Yup;Han, Chang-Su;Park, Jong-Hyun;Gam, Do-Young
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.21 no.8
    • /
    • pp.1339-1347
    • /
    • 1997
  • The automation of final inspection and tuning process in the manufacturing of electric products is hot issue now, because it is the only part that has not been wholey automized yet, mainly due to the difficulties to handle so small size of VR which is the final tuning point in the most of electric products. For the automation of this process, at first the accurate measurement of position and orientation of SMD VR on PCB in real time is strongly needed. In this paper, a new image processing algorithm to detect the center position and orientation of target VR by using machine vision is proposed for automatic final tuning of the 8mm camcoder's performance. In the method, the outline feature of object is used actively. The usefulness of the proposed methods were tested by several experiments, and the results showed enough accuracy for both of position and orientation. Additatively, we discussed about the total visual system construction and preprocessing of image.

A Real-Time Implementation of the Vision System for SMT Automation (SMT자동화를 위한 시각 시스템의 실시간 구현)

  • 전병환;윤일동;김용환;황신환;이상욱;최종수
    • Journal of the Korean Institute of Telematics and Electronics
    • /
    • v.27 no.6
    • /
    • pp.944-953
    • /
    • 1990
  • This paper describes design and implementation of a real-time high-precision vision system for an automation of SMT(surface mounting technology ). Also, a part inspection algorithm which calculates the position and direction of SMD(surface mounted device) accurately and performs the ruling using those information are presented, and a parallel processing technique for implementing those algorithms is also described. For a real-time implementation of iage acquisition and processing, several hardware modules, namely, multi-functional A/D-D/A board, frame memory board are developed. Particularly, a PE (processing element) board which employs the DSP56001 DSP (digital signal processor) is developed for the purpose of concurrent processing of part inspection algorithms. A stand-alone vision system is built by integration of the developed hardware modules and related softwares.

  • PDF

A Study on The Real-Time Processing of The Position Matching and Inspection Algorithm in SMT (SMT에서 정합 및 부품검사 알고리즘의 실시간 처리에 관한 연구)

  • 차국찬;박일수;최종수
    • Journal of the Korean Institute of Telematics and Electronics B
    • /
    • v.29B no.1
    • /
    • pp.76-84
    • /
    • 1992
  • The vision system is essential for SMT(Surface Mounting Technology) automation. The system plays the role of matching the positions betweem SMD and PCB, and inspecting SMD in the final stage of mounting. Real-time processing and high-precision are indispensable for practical purpose. In this paper, a new algorithm for position matching and inspection of SMD is proposed, and which is implemented on the DSP board using DSP board using DSP5600. Experimental results show mean matching error within 0.1 mm in the direction of x,y and execution time within 300msec. Therefore, we could attain high-speed and high-precision of the vision system for SMT automation.

  • PDF

3D scanner's measurement path establishment automation by robot simulator

  • Jang, Pyung-Su;Lee, Sang-Heon;Chang, Min-Ho
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2005.06a
    • /
    • pp.2179-2182
    • /
    • 2005
  • Recently, optical 3D scanners are frequently used for inspection of parts, assembly and manufacturing tooling. One of the advantages is being able to measure a large area fast and accurately. Owing to recent advances in high-resolution image sensing technology, high power illumination technology, and high speed microprocessors, the accuracy and resolution of optical 3D scanners are being improved rapidly. In order to measure the entire geometry of objects, multiple scans have to be performed in various setups by moving either the objects or the scanner. This paper introduces novel methods to measure the entire geometry of objects by automatically changing the setups and then aligning the scanned data in a single coordinate system.

  • PDF