• Title/Summary/Keyword: Automatic feeder system

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Development of Automatic Packing System of One Station for Fasteners(II) : Packing System Manufacture and Performance Test (원 스테이션 파스너 자동포장기 개발(II) : 제작 및 성능검증)

  • Kim, Yong-Seok;Jeong, Chan-Se;Yang, Soon-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.653-658
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    • 2011
  • In general, the purpose of packaging fasteners is a series of management activities to maintain the condition at the time of production until they get delivered to the end user. An automatic packing system for fasteners is consisted of bucket conveyor, slide feeder, vision inspection system, box-magazine conveyor system and automatic packing machine. Also, the automatic packing machine is consisted of six modules including charging device, clamping/opening device, sealing/cutting device, feeding/air-shower device, supplying/adjusting device and device frame, etc. In this paper, we proposed an automatic packing mechanism of the one station concept for packing work of fastener objects where the continuous batch work is performed in a finite space. The proposed one-station packing mechanism has been optimized through mechanical, dynamical, structural and fluid analyses. And it had been manufactured as the prototype of automatic packing machine. The field test for validation of performance was performed directly at the production line of bolt and screw. In the field test, this packing machine showed an efficiency of about 4.5 times the manual operation. It also showed 30% reduction in the consumption of packing materials compared to the manual operation. This automatic packing machine for fastener objects will be commercialized soon.

Study on the algorithm for the Reasonable Switch Automation Rate with Customer Interruption Cost and Reliability Evaluation (정전비용과 신뢰도 분석을 통한 분할 개폐기의 적정 자동화율 도출 알고리즘에 관한 연구)

  • Chai, Hui-Seok;Shin, Hee-Sang;Cho, Sung-Min;Moon, Jong-Fil;Kim, Jae-Chul
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.4
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    • pp.467-473
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    • 2013
  • The addition of disconnect switches to a distribution feeder or the replacement of the manual switches with the automatic switches do, in general, increase reliability by decreasing the duration of the outage of many to the customers on the feeder and reducing the outage section. However, the improvement of reliability in power distribution system causes an increase of the investment cost, for example, replacement costs, labor costs, and so on. For this reason - the balance between investment and reliability improvement - many studies about the appropriate level of investment have been conducted. In this paper, we suggest the algorithm for determining the reasonable switch automation rate in the power distribution system. We evaluate the customer interruption cost and reliability for several cases - these cases relate with the switch automation rate - in the domestic metropolitan power distribution system, estimate the effectiveness of changing the manual switch to automatic switch quantitatively. These results can help the determining on the disconnect switch's automation rate.

Development of an Automatic Inspection System for PWM Shaft Using Machine Vision (머신비전을 이용한 PWM Shaft의 자동검사 시스템 개발)

  • Bae, Jin-Ho;Kim, Sung-Gaun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.125-130
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    • 2013
  • In this paper, in order to overcome shortcomings of manual inspection for the automotive PWM Shaft, we developed an automated inline inspection system. The automated inline inspection system consists of the work feeder unit, conveying unit, outer diameter check unit, run-out and roundness check unit, machine vision, defective separation unit and status alarm unit. We used the machine vision system for automatic inspection process and designed the inline systems for automatic feeding and selecting process. Also the repeated operation test was performed in order to verify the precision and reliability of the proposed automated inline inspection system.

A Study on Total Mixed Ration Feeding System for Feeding Pigs (1) - Development of Monorail Traveling TMR Feeder for Grow-Finish Pigs -

  • Kim, Hyuck Joo;Yu, Byeong Kee;Hong, Jong Tae;Choi, Kyu Hong;Yu, Ji Su;Hong, Youngsin;Ha, Yu Shin
    • Journal of Biosystems Engineering
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    • v.38 no.4
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    • pp.295-305
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    • 2013
  • Purpose: Recent research showed that total mixed ration (TMR) feeding for pigs improved the productivity and reduced feed cost and manure odor. An automatic TMR feeding system was developed for this study because the conventional feeder cannot deliver the TMR containing roughage. Methods: Conventional feeding systems and physical properties of TMR were surveyed, and performance tests of the conventional feeder were conducted to develop a TMR feeder. Based on the TMR feeder was developed and installed, driving, measuring weight, radio frequency identification (RFID) reading, and discharging test for feeding were conducted to ensure the performance. Results: Moisture content, density, and angle of repose of the TMR 1 (mixture of 30% cut IRG silage and 70% concentrates) were 31.6%, 387 $kg/m^3$, and $51^{\circ}$, respectively. Moisture content, density, and angle of repose of the TMR 2 (mixture of 45% concentrates, 30% cut IRG silage and by-products, 10% bean curd refuse, 10% others, and 5% fermenter) were 22.2%, 544 $kg/m^3$, and $50^{\circ}$, respectively. The coefficient of variation (C.V.) of conventional concentrate feeding were 1.9~4.1%, and C.V. of TMR containing 1~3% cut IRG roughage feeding by conventional feeder were 9~42%. The conventional disc type feeder was not suitable for TMR feeding because the supply unit was clogged. The C.V. of TMR 1 was 0.6~7.9% when 0.5~10 kg of the TMR supplied, and it was suitable for feeding grow-finish pigs and sows. On the contrary, the C.V. with TMR 2 was 28% when 0.5 kg of the TMR supplied, and it was not suitable for feeding sows. Conclusions: The TMR feeder developed in this study was suitable for feeding grow-finish pigs because the feeder performed stably with over 5.0 kg feed. However, the feeder showed a lack of accuracy for feeding sows because the amount of each feed was more than 0.5 kg per a feeding. Therefore, the improvement of outlet structure for accurate feeding is needed for sow feeding.

Development of an Automatic Liquid Feeder for Early Weaned Piglets (조기이유 자돈용 액상사료 자동급이기 개발)

  • 유용희;정일병;안정대;이덕수;강희설;최희철;전병수;박홍석
    • Journal of Animal Environmental Science
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    • v.7 no.1
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    • pp.1-12
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    • 2001
  • This study was conducted to develope an automatic liquid feeder for early weaning piglets and to test the efficacy of the system. The liquid feeder consists of water heating and discharge unit, dry diet storing and discharge unit, mixing and discharge unit, mixed liquid feed-delivering unit, and the central control part which control each unit, feeding frequency and the amount of feeding. For investigating the possibility of practical use, a feeding trial was carried out using eighteen three way crossbred piglets weaned on 19 days of age for the experimental period of six weeks. Experimental diet was provided in liquid form using the automatic liquid feeder for the first three weeks and in dry form for the later three weeks. The water heating and discharge unit exactly supplied warm water by 27 $m\ell$/s, into the mixing unit. The dry diet storing and discharge unit supplied dry feed by 3.7g/s, into the mixing unit. Being compared with the standard growth rate suggested by NRC, average daily gain of the piglets during the first three weeks of liquid feeding was lower by 10%, while it was higher during three weeks of dry feeding and over the whole experimental period by 24 and 17%, respectively. Feed/gain was 1.09, 2.14 and 1.89 for the first 3 weeks, later 3 weeks, and whole period, respectively. Diarrhea was observed for three days from day 3 to day 7 after feeding liquid diet, but no pig died of it. In conclusion, a preliminary test for the newly developed an automatic liquid feeder using 19 days of age weaning piglets showed that the unit was successfully operated without any major problems. Piglets raised on a liquid diet through the unit developed grew less during the first three weeks, but their growth and feed intake were greatly improved thereafter, indicating the developed automatic liquid feeder may be practically used in swine industry.

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Auto Welding System Development For The Improvement Of The Stud Bolt Welding System (Stud Bolt 용접 환경 개선을 위한 자동 용접 시스템 개발)

  • 하인철;송병석;송신우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.185-190
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    • 2003
  • At the present, a stud bolt welding was achieved by the manual method. The manual method caused many problems of work evasion. In order to work out these problems, an automatic welding system is designed for a stud bolt welding system. The system is composed of articulated type welding robot, stud gun, stud feeder, stud controller and various jig.

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Development of intelligent coagulant feeding system (지능형 응집제 투입 시스템의 개발)

  • Chung, Woo-Seop;Oh, Sueg-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.6
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    • pp.652-658
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    • 1997
  • Coagulant feeding control is very important in the water treatment process. Coagulant feeding is related to the raw water quality such as turbidity, alkalinity, water temperature, pH and so on. However, since the process of chemical reaction has not been clarified so far, coagulant dosing rate has been decided by jar-test. In order to overcome the difficulty mentioned above, Fuzzy Neural Network to fuse fuzzy logic and neural network was proposed, and the scheme was applied to the automatic determination of coagulant dosing rate. This algorithm can automatically identify the if-then rules, tune the membership functions by utilizing expert's experimental data. The proposed scheme is evaluated by computer simulation and interfaced with coagulant feeder operated by magnetic flowmeter, control valve and PLC. It is shown that coagulant feeding according to real time sensing of water quality is very effective.

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Design of a Color Machine Vision System for the Automatic Sorting of Soybeans (대두의 자동 선별을 위한 컬러 기계시각장치의 설계)

  • Kim, Tae-Ho;Mun, Chang-Su;Park, Su-U;Jeong, Won-Gyo;Do, Yong-Tae
    • Proceedings of the KIEE Conference
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    • 2003.11b
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    • pp.231-234
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    • 2003
  • This paper describes the structure, operation, image processing, and decision making techniques of a color machine vision system designed for the automatic sorting of soybeans. The system consists of feeder, conveyor belt, line-scan camera, lights. ejector, and a PC Unlike manufactured goods, agricultural products including soybeans have quite uneven features. The criteria for sorting good and bad beans also vary depending on inspectors. We tackle these problem by letting the system learn the inspecting parameters from good samples selected manually by a machine user before running the system for sorting. Real-time processing has another importance In the design. Four parallel DSPs are employed to increase the processing speed. When the designed system was tested with real soybeans and the result was successful.

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A Study on Automatic Switching System for Fault Locator (고장점 표정반 자동절체 시스템에 대한 연구)

  • Park, Yong-Bum;Lho, Young-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.12
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    • pp.8927-8932
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    • 2015
  • A directional feeding method at the railway transformer is applied for supplying the power to the electric railway substations, and the pre-installed facilities with common feeder are utilized in preparation for the failure of feeding system and in finding a fault location in case that the catenary failure occurs. However, it is some difficulty in finding the fault location since there is an interface problem with the facilities when the supplying power system operates. In this paper, Auto Fault Locator Transfer Drive System (ALTDS) is designed to search for the fault location efficiently, and the measuring data are obtained and compared with the KORAIL standards. Further, the ground connection test is accomplished 24 times as the verification method, and it is shown that the methodology provides better performance than the existing traditional one.