• Title/Summary/Keyword: Automatic cutting

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Implementation and assessment of advanced failure criteria for composite layered structures in FEMAP

  • Grasso, Amedeo;Nali, Pietro;Cinefra, Maria
    • Advances in aircraft and spacecraft science
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    • v.6 no.1
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    • pp.51-67
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    • 2019
  • AMOSC (Automatic Margin Of Safety Calculation) is a SW tool which has been developed to calculate the failure index of layered composite structures by referring to the cutting edge state-of-the-art LaRC05 criterion. The stress field is calculated by a finite element code. AMOSC allows the user to calculate the failure index also by referring to the classical Hoffman criterion (which is commonly applied in the aerospace industry). When developing the code, particular care was devoted to the computational efficiency of the code and to the automatic reporting capability. The tool implemented is an API which has been embedded into Femap Siemens SW custom tools. Then, a user friendly graphical interface has been associated to the API. A number of study-cases have been solved to validate the code and they are illustrated through this work. Moreover, for the same structure, the differences in results produced by passing from Hoffman to LaRC05 criterion have been identified and discussed. A number of additional comparisons have thus been produced between the results obtained by applying the above two criteria. Possible future developments could explore the sensitivity of the failure indexes to a more accurate stress field inputs (e.g. by employing finite elements formulated on the basis of higher order/hierarchical kinematic theories).

A Study on Performance Improvement of Fruit Vegetables Automatic Grafting System (과채류 접목시스템 개선 연구)

  • Kang, Dong Hyeon;Lee, Si Young;Kim, Jong Koo;Park, Min Jung;Son, Jin Kwan;Yun, Sung-Wook;An, Se Woong;Jung, In Kyu
    • Journal of Bio-Environment Control
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    • v.26 no.3
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    • pp.215-220
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    • 2017
  • This study was conducted to improve the insufficiency of fruit vegetable grafting system developed by National Institute of Agricultural Sciences, Rural Development Administration. When the rotary blade cut the stem of scions and rootstocks, the grafting failure at curved cutting surfaces happened. The cutting depth of a tomato seedling by a rotated cutter was calculated 0.11 mm even when the cutting arm length and the maximum stem diameter were 50 mm and 5 mm, respectively. Mathematical analysis and high-speed photography showed that there was no problem by cutting in straight the stem of scions and rootstocks. The compression test of seedling stems to design the optimal shape of gripper showed that stems were not completely restored when they were compressed above 0.8 mm and 0.6 mm in case of rootstocks and scion, respectively. This study found that the bending angle of stem of tomato seedlings at the grafting period was 10 degree on average. The optimal gripper finger was the edge finger type which could be precisely set center point by adjusting the distance between fingers. In addition, it was found that most of seedling could be grasped without damage when the finger-to-finger distances is set to 2.5 mm for scion and 3.0 mm for rootstocks and finger are coated by 1 mm-thick flexible material.

A study on the improvement of loading and unloading work in laver aquaculture industry (양식 생김의 양륙 작업 개선에 관한 연구)

  • MIN, Eun-bi;YOON, Eun-a;HWANG, Doo-jin;KIM, Ok-sam;YOO, Geum-bum
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.56 no.1
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    • pp.45-54
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    • 2020
  • In this study, an automatic system for improving the working environment and increasing production efficiency of a laver aquaculture industry in Korea was developed by combining a hydraulic control system and a load cell in a current landing work of the laver. The improved gathering laver system allowed the automatic gathering process of the laver in the sea with the hydraulic control system connected to a cutting machine of the laver on the operating ship, which has been used for gathering the laver semi-automatically in a form of the traditional farming method. The transporting process of the laver from an operating ship to the land was improved as follows. A frame installed on the operating ship and the bag nets were designed and made to hold about 1,000 kg of the laver inside. The bag nets contain the laver on the improved operating ship were tied in knots and hooked on a crane using a load cell. The weight is measured immediately by lifting the bag nets through the load cell system. Weight information is communicated to the fishermen and successful bidders through the application. The advantages of the improved system can help fishermen to fish by improving their working environment and increasing production efficiency. The field survey to improve the landing operation of the laver aquaculture was conducted in Gangjin, Goheung, Shinan, Wando, Jindo, and Haenam in South Jeonnam Province. A total of 10 sites including Gunsan in Jeonbuk Province, Daebu Island in Ansan City, Jebu Island in Hwaseong City in Gyeonggi Province, and Seocheon in Chungnam Province were searched to collect data. Prototypes of the system were tested at the auction house of laver located in Goheung, where laver collection using hydraulic control and landing using road cell could be improved.

A Study on Pantograph Sliding Plate Abrasion Measurement and Management using CCD(Charge-Coupled Device) Camera (전하결합소자(CCD : Charge-Coupled Device) 카메라를 이용한 판타그라프 습판마모 자동측정 및 관리방안 연구)

  • Lee, Seong-Gwon;Lee, Dae-WOn;An, Cheon-Heon;Oh, Sang-Yoon;Kim, Seong-Min
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1344-1368
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    • 2007
  • The Advanced countries including Japan, USA and European countries are adopting automatic system(e.g., auto-measurement using CCD camera) for measuring pantograph sliding plate and wheel abrasion to minimize manpower for E.M.U(Electric Multiple Unit) inspection and maintenance as part of management rationalization of railroad Corporation since late 1980's. In Korea, as part of scheme of business rationalization, automatic system for measuring pantograph sliding plate and wheel abrasion started to draw industry attention since late 1990s, and the system started to be installed in newly built depots of Korea Railroad Corporation since 2002. This study hopefully provides the base for realizing business rationalization and applying the advanced technology developed by Korea, the country of powerful IT basis, to overseas railroad organizations by examining automatic system for measuring pantograph sliding plate abrasion using existing CCD cameras produced domestically and in foreign countries to study cases(organizations in Korea) for improvement of measurement, management and inspection of pantograph sliding plate abrasion using CCD cameras with new cutting-edge technology; and by applying the study result to railroad organizations in metropolitan areas in Korea.

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Automatic Generation of Hexahedral Meshes in Shell Structures (쉘 구조물에서 육면체 요소망의 자동 생성)

  • Lee B.C.;Chae S.W.;Kwon K.Y.
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.1
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    • pp.41-48
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    • 2006
  • This paper describes hexahedral mesh generation for various shell structures, such as automobile bodies, plastic injection mold components and sheet metal parts by using chordal surfaces. After generaling one-layered tetrahedral mesh by an advancing front algorithm, the chordal surfaces are constructed by cutting of tetrahedral elements. Since the choral surfaces are composed of tri/quad elements with poor quality, they are transformed into quadrilateral elements with good quality. Hexahedral elements are then generated by offsetting these quadrilateral elements. The boundary nodes of hexahedral elements are generated on the outer surfaces of the original shell structures. Sample models including nonuniform thickness have been tested to validate the proposed algorithm.

A Study on the Development of the computer aided part programming system 'AUTO-CUT' for wire-cut EDM (와이어 컷 방전가공을 위한 자동프로그래밍 시스템 '오토 컷'의 개발에 관한 연구)

  • 이재원;강신한;강호진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.200-205
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    • 1988
  • The paper introduces the system AUTO-CUT for the automatic generation of NC tapes for wire-cut EDM(Electrodischarge Machining) parts. The information input to the system is the description of the part geometries, the tool motions and the cutting conditions etc. The system generates CLDATA and machine control data. Also dynamic simulation of tool motions can be performed on the screen.

The Automation of Brush Deburring Using IGES (IGES를 이용한 브러쉬 디버링의 자동화)

  • 윤희중;최종순;박동삼
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.114-120
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    • 2000
  • Burr is an unavoidable and undesirable by-product of most metal cutting or shearing operations. This burr must be removed to improve the fit of machined parts and safety of workers, to improve the effectiveness of finishing operations. Despite the full or partial automation of FMC or FMS, deburring operations to obtain workpiece with fine surface quality are difficult to be automated since the occurrence and condition of burr are not constant. This study focused on developing a software for deburring automation, which includes automatic recognition of parts, generation of deburring tool path and NC code, by analyzing the IGES format file which contains information of part geometry. The successful performance of developed software was demonstrated by computer simulation and deburring experiment using miniature end brush. And, this research can provide a basis for further advanced studies for automated deburring applications.

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A Realization of Deburring Robot using Vision Sensor (비젼 센서를 이용한 디버링 로봇의 구현)

  • 배준영;주윤명;김준업;이상룡
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.466-469
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    • 2002
  • Burr is a projected part of finished workpiece. It is unavoidable and undesirable by-product of most metal cutting or shearing process. Also, it must be removed to improve the fit of machined parts, safety of workers, and the effectiveness of finishing operation. But deburring process is one of manufacturing processes that have net been successfully automated, so deburring automation is strongly needed. This paper focused on developing a basic algorithm to find edge of workpiece and match two different image data for deburring automation which includes automatic recognition of parts, generation of deburring tool paths and edge/corner finding ability by analyzing the DXF drawing file which contains information of part geometry. As an algorithm for corner finding, SUSAN method was chosen. It makes good performance in finding edge and corner in suitable time. And this paper suggested a simple algorithm to find matching point between CCD image and drawing file.

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Selection of chip breaker based on the experiment (실험적 방법에 기초한 칩브레이크 선정)

  • 전준용;허만성;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.271-275
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    • 1995
  • Chip control is a major problem in automatic machining process, especially in finish operation. Chip breaker is one of the important factors to be determined for the scheme of chip control. As unbroken chips are grown, there deteriorate quality of the surface roughness and process automation can be carried out. In this study, to get rid of chip curling problem while turning internal hole, optimal chip breaker is selected form the experiment. The experiment is planned with Taguchi's method that is based on the orthogonal arrary of design factor. From the respose table, cutting speed, feedrate, depth of cut, and tool geometry are major factors affecting chip formation. Then, optmal chip breaker is selected and this is verified good enough for chip control from the experiment.

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A Study on CNC Machine Tool Wear using AE Sensor (AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구)

  • 정수일;정재수;김광태
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.241-248
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automation system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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