• Title/Summary/Keyword: Automatic Piling

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AUTOMATIC CABBAGE FEEDING, PILING, AND UNLOADING SYSTEM FOR TRACTOR IMPLEMENTED CHINESE CABBAGE HARVESTER

  • Song, K.S.;Hwang, H.;Hong, J.T.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.489-497
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    • 2000
  • Since Chinese cabbages weigh 3 to 5kgf and are big in size at the time of harvest, handling operations such as harvesting, loading and unloading including transportation require the highest labor demand among all other cultivation processes. Recently, though several cabbage harvesters were developed in Japan and Europe, those harvesters were not suitable for Chinese cabbages cultivated in Korea because of the size and shape. The cabbage harvester is almost meaningless without any proper cabbage piling and pallet unloading mechanism. Most harvesters developed so far adopted a sort of slide and free falling way in collecting cabbages into the pallet. Three or four labors are usually required for cleaning incoming cabbages and loading those in the pallet. Because of the required time for piling cabbages without severe damage and the required space capacity to carry empty and loaded pallets, harvesting speed should be adjusted in accordance with time required for consecutive operations. Up to now, any automatic or semi-automatic collecting device has not been developed in the world to pile cabbages on the layer one by one into the pallet in the ordered way with little damage and to unload pallet from the harvester continuously during the harvest process. To compromise system expenses and function, Semi-automatic cabbage piling and pallet unloading mechanism was devised and it required one labor. The foldable mesh pallet with a size of 1050mm x 1050mm x 1000mm and holding capacity of around 70 cabbages was utilized. The prototype for piling and unloading mechanism was composed of three parts such as feeding device, automatic piling device with retractable bellows, and pallet unloading device. Prior to developing the prototype, the geometric properties and the amount of the damage of the cabbage caused during the piling operation were investigated. Considering the height of the pallet, a series of cabbage carrying plates were mounted to the bracket chain to lift and to carry cabbages to the loading device. Indoor laboratory experiments showed that the cabbage carrying chain conveyor worked successfully. Considering the conveying speed 0.46m/sec of the pull up belt from the cabbages on the ground, the speed of cabbage carrying chain conveyor worked property in the range of 0.26m/sec to 0.36m/sec. The system allowed the operator to modify the position of cabbage slightly. Overall system worked successfully resulting into almost same capacity without severe damage to the cabbage as human did.

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Development of Semi-automatic Cabbage Piling System for Tractor Implemented Chinese Cabbage Hervester (트랙터 부착형 배추 수확기용 반자동식 배추 적재시스템 개발)

  • Song, K. S.;Choi, D. Y.;Hwang, H.
    • Journal of Biosystems Engineering
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    • v.27 no.3
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    • pp.211-218
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    • 2002
  • 배추 생산에 있어서 수확, 운반, 적재 작업은 가장 노동이 집약적으로 요구되는 작업들이다. 최근, 여러 종류의 양배추 수화기가 일본과 유럽에서 개발되었다. 하지만 국내에서 재래되는 배추는 크기와 형태에 있어 양배추와는 달라 기 개발 기종의 도입이 어렵다. 또한 수확작업의 생력화 효과는 운반, 정선, 적재 작업과 밀접하게 연계되어 있어 출하시의 작업체계를 고려하여 수화에 따른 수집.반출 시스템을 개발하여야 한다. 수확시의 배추는 중량이 25~45 N 정도로 다 작물에 비하여 무겁고 부피가 크기 때문에 수확작업의 기계화를 위해서는 수확장치와 더불어 연속적으로 수확되는 배추를 적절하게 수집하여 적재하고 반출하는 시스템의 개발이 중요하다. 본 연구에서는 수확작업의 생력화 효과를 높이고 생력화 시스템 비용의 절감을 목적으로 작업자 1인에 의해 작업할 수 있는 반자동 형태의 트랙터 부착형 배추 수집, 적재, 반출시스템 시작기를 개발하였다. 시작기는 배추 이송장치, 적재장치, 팔렛 및 반출장치의 3개 부분과 PLC를 이용한 주 제어기로 구성하였다. 배추 수집용기로는 대략 70개의 배추를 담을 수 있는 크기가 1,050 mm$\times$1.050mm$\times$1,000mm 인 접이식 메쉬 팔렛을 사용하였으며 하단부에 롤러 안내판을 부착하여 적재한 팔렛의 배출이 용이하도록 하였다. 팔렛을 제외한 전체 시작기의 중량은 235 N 이였으며 크기는 3,940mm$\times$520mm$\times$1,630mm 이었다. 본 연구는 수확장치의 기능 및 생력화 효과를 극대화하고 배추의 손상정도를 최소화하는 시스템을 구성하고자 하였다. 이송장치는 트랙터 부착시 횡공간 점유율을 최소화하도록 하였으며 적재장치는 적재시 배추의 손상을 줄이고 배추가 놓이는 자세를 능동적으로 조절할 수 있도록 주름관을 부착하였다. 시작기의 실내시험 결과 이송장치는 0.18 m/s~0.36 m/s의 범위에서 적재장치는 0.4 m/s~2.4 m/s 범위에서 안정적으로 구동하였으며 두 장치를 동시에 구동하여 시험한 결과 이송장치는 0.26 m/s~0.36 m/s, 그리고 적재장치는 0.9 m/s~2.4 m/s 에서 적정하게 안정적으로 구동하였다. 적재장치의 성능에 있어서 1~3단 적재시에는 주름관을 이용하여 적재하고 4~5단 적재시에는 자유낙하에 의한 적재를 수행할 경우 인력에 의한 적재와 거의 동등한 적재량을 보였으며 손상정도는 거의 무시할 정도였다. 트랙터가 0.3 m/s로 주행하는 경우 노지로부터 배추를 뽑아 이송하는 뽑기벨트의 적정속도가 0.46 m/s인 점을 고려할 때 배추 이송 컨베이어는 0.34 m/s 이상의 속도를 유지할 필요가 있었으며 적재 컨베이어는 2 m/s~2.4 m/s의 속도에서 안정적으로 작동하였다. 배추의 주간 거리가 대략 30~40 cm 인 점을 감안하면 적재장치는 초당 1개의 적재성능을 보였다. 실내에서 수행한 시스템의 성능은 배추에 큰 손상없이 전반적으로 성공적으로 구동하였으나 향후 노면이 고르지 못한 포장에서의 성능 시험이 필요하다.

A Survey on the Machanization for Beef Cattle Farm in West Chung-Nam (충남 서부지역의 육우 축산 기계화 실태조사)

  • 이승기;권순홍
    • Journal of Animal Environmental Science
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    • v.4 no.2
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    • pp.97-104
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    • 1998
  • In order to advise how to solve the problems and suggest on the mechanization of beef farm, the facilities and equipment for feeding and supplying water to the animals and transporting manure, and farm machineries of sixty-seven beef cattle farms in western Chungnam Province were surveyed. The results are as follows; 1. The proportions of number of heads per farm for above 70, 50∼70, 30∼50, 10∼30 and below 10 heads were 26, 18, 29, 13 and 13, respectively. The farms with the annual income more than 30 million won are consisted of 67.6% of the farms surveyed which showed to be higher than national average. 2. Only 19% of farms had automatic feeding system. Water was supplied by water cup(45%), opening and shutting water tab(27.6%) and bucket. 3. Cattle manure was transported by manpower (46%) by loader (34%) and by gravitational flow (14%). Most of manure(97%) was composted after treatment of drying or piling up outside. 4. More instruction and education were required because of the insufficient routine checking and fixing for farming machines, and unsystematic education for learning skills. 5. 65% of farms felt unsatisfied about after service(A/S) for their machinery. The main reason why the farmers were not satisfied was that it took too much time to be repaired. 6. When the farms purchased facilities, equipment and machinery, they did not analyze economic value of them and keep a diary. To make effective use of machines, the most available model for purchasing and managing of machines must be developed and applied to various scales of management.

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Analysis of the Causes of Casualties of Jecheon Sports Center Fire - Focus on an Initial Response and Management - (제천 스포츠센터 화재의 다수 사상자 발생원인 분석 -초기대응과 관리적인 측면을 중심으로-)

  • Lee, Eui-Pyeong
    • Fire Science and Engineering
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    • v.32 no.5
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    • pp.57-66
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    • 2018
  • A sports center fire in Jecheon that caused 29 deaths and 40 injuries was analyzed based on initial response and management in order to investigate the causes of the casualties. The aspects of initial response included delay of reporting 119, not being guided to the exit for the body scrubber on the $2^{nd}$ floor for escape, opening the fire doors of the exits on the $1^{st}$ floor and $3^{rd}$ floor, not closing the fire door of the main stairs on the $3^{rd}$ floor, and not doing an emergency broadcast. The management aspects included closing the alarm valve of the sprinkler system on the $1^{st}$ floor, starting-stop of the fire pump controller, neglecting leakage of water and electricity between the false ceiling and ceiling in the parking lot, hiding the exit light in the ladies bathroom lounge on the $2^{nd}$ floor and piling up things in the exit, neglecting the button of an automatic door on the $2^{nd}$ floor, conventional fire safety management, insufficient inspection of fire equipment, and not working fire shutters and smoke exhaust windows.