• Proceedings of the Korea Society for Simulation Conference
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• 2005.11a
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• pp.113-121
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• 2005

Virtual Manufacturing is a powerful methodology for developing a new product, new equipment and new production system. It enables us to check the errors in design before production. This paper deals with a case study of virtual manufacturing in an excavator factory. Boom and rotating table of upper body are selected for application. 3D models of parts and fixtures are developed with CATIA and 3D simulation models are developed with IGRIP. These models are used for the design of fixture to verify the motion of the equipment. As a result, the manual welding systems are replaced by automatic systems and many design errors are corrected in the design phase, which enables us to reduce the developing cost and time.

• Journal of Institute of Control, Robotics and Systems
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• v.8 no.9
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• pp.728-735
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• 2002

The Field robot means the machinery applied for outdoor tasks in construction, agriculture and undersea etc. In this study, to field-robotize a hydraulic excavator that is mostly used in construction working, we have developed an automatic excavation system and an adaptive control system. A model-reference adaptive controller has been designed based on the model that is obtained through off-line system identification. It is illustrated by computer simulations that the proposed control system gives good performance in the trajectory tracking control and the adaptation to parameter variation.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.469-474
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• 2002

The Field Robot means the machinery applied for outdoor tasks in construction, agriculture and undersea etc. In this study, to field-robotize a hydraulic excavator that is mostly used in construction working, we have developed an automatic excavation system and adaptive control system. A model- reference adaptive controller has been designed on the model that is obtained through off-line System Identification. It is illustrated by computer simulations that the proposed control system gives good performances in the trajectory tracking control and adaptation to parameter variation.

• Journal of the Korea Society for Simulation
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• v.15 no.1
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• pp.51-58
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• 2006

Virtual Manufacturing is a powerful methodology for developing a new product, new equipment and new production system. It enables the checking errors in design before production. This paper is a case study of virtual manufacturing in an excavator factory. The final welding operations of the boom and the rotating table of upper body are selected for application. 3D models of parts and fixtures are developed with $CATIA^{(R)}$ and 3D simulation models are developed with $IGRIP^{(R)}$. These models are used for verifying the design of fixture and for the motion design of robot. As a result, the manual welding systems are replaced by automatic systems and many design errors are corrected in the design phase, which reduces the developing cost and time.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.375-380
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• 1993

We developed a part of stroke sensing cylinder and its measurement system for system for automatic excavator. In this paper, for development of stroke sensing sylinder, we consist of 2-axis control instrument system with magnetic sensor. A Performence of cylinder rod with magnetic scales is evaluated by its system. Furthmore, the position control for good performance of instrument system is achieved by a sliding mode control which is a new method diminishing the chattering in that control by setting 2-dead band along the swtching line. The unknown parameters for sliding mode control are estimated by the signal compression method.

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.134.4-134
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• 2001

Hydraulically driven manipulators are superior to electrically driven ones in the power density and electrical insulation. But an electro-hydraulic manipulator using hydraulic actuators has many nonlinear elements, and its parameter fluctuations are greater than those of electrically driven manipulator. So it is relatively difficult to realize not only stable contact work but also accurate force control for the autonomous field tasks such as the maintenance task of high voltage active electric line or the automatic excavation task by hydraulic excavator. In this report, we propose robust force control algorithm, which can be applied to the real field task such as the construction field, nuclear plant and so on. Proposed force controller has the same structure as that of disturbance observer for position control. The difference between force and position disturbance ...

• Transactions of the Korean Society of Automotive Engineers
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• v.4 no.3
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• pp.10-21
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• 1996

In this study, as a strategy to improve shift characteristics, the authors developed a new style pressure modulator which can reduce shock torque during power shift by modulating the pattern of pressure increase in the cylinder for actuating the clutch. The remarkable merits of this new pressure modulator lie in its structural simplicity and durability, because the modulator is only composed of a poppet type valve and a few orifices. The usefulness of the new pressure modulator is confirmed by experiments and numerical analyses on a clutch control hydraulic system simplified for easy test. Also, the excellency of the transmission with the new pressure modulator is verified by experiments on a test bench for simulating the running power train of an excavator.

• The KIPS Transactions:PartD
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• v.17D no.1
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• pp.41-52
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• 2010

A relation between generated test cases and an original requirement is important, but it becomes very complex because a relation between requirement models and requirements are m-to-n in automatic test case generation based on models. In this paper, I suggest automatic generation technique for REED (REquirement EDitor), 1-to-1 requirement modeling tool. Test cases are generated though 3 steps, Coverage Target Generation, IORT (Input Output Relation Tree)Generation, and Test Cases Generation. All these steps are running automatically. The generated test cases can be generated from a single requirement. As a result of applying to three real commercial systems, there are 5566 test cases for the Temperature Controller, 3757 test cases for Bus Card Terminal, and 4611 test cases for Excavator Controller.

• Korean Journal of Construction Engineering and Management
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• v.10 no.1
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• pp.136-145
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• 2009

The objective of the Intelligent Excavation System (IES) is to recognize the work environment and produce work plan and automatically control the excavator through integrating sensor and robot technologies. This paper discusses one of the core technologies of IES development project, development of 3D work environment modeling. 3D laser scanner is used for 3-dimensional mathematical model that can be visualized in virtual space in 3D. This paper describes (1) how the most appropriate 3D imaging system has been chosen; (2) the development of user interface and customization of the s/w to control the scanner for IES project; (3) the development of the mobile station for the scanner; (4) and the algorithm for the automatic registration of laser scan segments for IES project. The development system has been tested on the construction field and lessons learned and future development requirements are suggested.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.353-356
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• 1997

Hydraulically driven manipulators are superior to electrically driven ones in the power density and electrical insulation. But an electro-hydraulic manipulator using hydraulic actuators has many nonlinear elements, and this parameter fluctuations are greater than those of electrically driven manipulator. So this is relatively difficult to realize not only stable contact work but also accurate force control for the autonomous field task such as the maintenance task of high voltage active electric line or the automatic excavation task by hydraulic excavator. In this report, we propose robust force control algorithm, which can be applied to there real field task such as the construction field, nuclear plant and so on. Proposed force controller has the same structure as that of disturbance observe for position control. The difference between force and position disturbance observer is that the input and output of disturbance observer are forces in the case force disturbance observer and the plant varies much compared to the case of position control. In the design of force disturbance observer, generalized plant is derived and the stabilized filter is designed by H infinity control theory to ensure the robuts t stability even though the stiffness of environment changes from sponge to steel, and the contact surface also changes from flat to round shape. Experimental results show that highly robust force tracking by a 6-link electro-hydraulic manipulator could be achieved under various environment conditions.