• Title/Summary/Keyword: Automated process planning

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Development of an Automated Process Planning System for Manufacturing Wheel Bolt (휠볼트 제작을 위한 공정설계 자동화 시스템 개발)

  • 박성관;박종옥;이준호;정성윤;김문생
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.983-987
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    • 2001
  • This paper deals with an automated computer-aided process planning system by which designer can determine operation sequences even if they have little experience in process planning of wheel bolt products by a multi-stage former. The approach to the system is based on knowledge-based rules and a process knowledge base consisting of design rules is built. Knowledge for the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for the AutoCAD using a personal computer and are composed of two main modules. An attempt is made to link programs incorporationg a number of expert design rules to form a useful package. Results obtained using the modules enable the designer and manufacturer of wheel bolt product to be more efficient in this field.

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면삭밀링의 합리적인 표준시간 계산방법에 관한 연구

  • 박규생;김준안;김선태;김병현;정성련
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.250-255
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    • 1992
  • This paper discusses how to develop a standard time for face cutting. The discussion focusses especially on the useful experert and law data for automated generate standard time purposes. Make standard time is a means to realize the process planning. Also process planning is a process which expresses design. In past times, a process planning was done using only experience of expert. But nowadays many people try to make automated process planning. This paper discusses standard time of the face cutting, but except making process sequence. In order to make standard time, some rules have to be generated and some industrial data found out. So we can calulate standard time in die. This is to easer and to correct calulate standard time. Using some rules that are application oriented to every parts of die.

Automated initial process planning system for three-axis NC machining of sculptured surfaces (자유 곡면의 3축 NC 가공을 위한 초기 공정 계획 기능의 자동화)

  • Kang, Jae-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.114-121
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    • 1997
  • In this paper, the automated initial process planning for 3-axis NC machining of sculptured surfaces is persented. The solution algorithms determining three process planning functions, i.e. machining feasibility, setup orientation and feasible machine selection are developed. The machining feasibility is determined by means of BSM(Binary Spherical Map) which derives its solution quickly in algebraic form, and the setup orientation is determined so that the cutting force is minimized. Finally, the feasible machine is determined by computing the minimum motion ranges of each control axisl. The developed algorithms are tested by numerical simulations, convincing they can by readily implemented on the CAD/CAM system as a process planner.

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Automated Composition of Semantic Web Services Based on Reactive Planning (반응형 계획에 기초한 자동화된 시맨틱 웹서비스의 조합)

  • Jin, Hoon;Kim, In-Cheol
    • The KIPS Transactions:PartB
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    • v.14B no.3 s.113
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    • pp.199-214
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    • 2007
  • Recently, there have been a lot of works trying to realize automated composition of semantic web services though application of AI planning techniques. The traditional AI planning techniques, however, have some limitations: it is not easy to represent a web service process with complex control constructs as an action or a plan; it is hardly possible to consider enough the rich information contained in domain ontologies during the planning process; it is impossible to model directly the data flow from the outputs of a web service to the inputs of another web service; it is difficult to predict and deal with uncertainty and dynamics of the environment because the plan generation phase is supposed to be separated from the plan execution phase. In order to overcome some of these limitations, this paper suggests a reactive planning approach to automated composition of semantic web services. Through some experiments using several e-commerce web services, we found that the reactive planning is an effective way to realize automated composition of semantic web services.

An automated process planning 8 die design using expert system for blanking or piercing of irregular shaped sheet metal products (불규칙성 박판제품의 프로그래시브 다이설계를 위한 자동화된 CAD시스템)

  • Kim, J. H.;Kim, C.;Choi, J. C.;Kim, B. M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.214-218
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    • 1995
  • Much labor, an exceedingly long lead time, and the skills of experienced engineers are required for press tool design. To reduce such problems, several CAD systems for blanking or piercing have been developed. This paper describes a computer-aided design for blanking or piercing of irregularly shaped sheet metal products. An approach to the system is based on knowledge base rules. The process planning & die design system is designed by considering several factors, such as complexity of blank geometry, punch profile, and availability of press equipment and standard parts. Therefore, after checking a production feasibility for irregular shaped sheet metal products, this system which is implemented strip layout module can carry out a process planning and generate the strip layout in graphic forms. Also this system implemented die layout module can carry out a die design for each process which is obtained form the result of an automated process planning and generate parts and assembly drawing of a die set.

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Development on the Automated Process System for Cold Forging of Non-axisymmetric Parts (비축대칭 제품의 냉간단조 공정설계 시스템 개발)

  • 이봉규;조해용;권혁홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.527-530
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    • 1997
  • An automated process planning system for cold forging of non-axisymmetric parts of comparatively simple shape was developed in this study. Programs for the system have been written with Visual LISP in the AutoCAD using a personal computer and are composed of four main modules such as input module, shape cognition and shape expression module, material diameter determination module and process planning module. The design rules and knowledges for th system are extracted from the plasticity theories. handbook, relevant reference and empirical knowledge of field experts. Generally, in forging, only front view is needed for expression of axisymmetric parts, but non-axisymmetric parts are needed both front view and plane. At the plane, this system cognizes the external shape of non-axisymmetric parts - number of sides of regular polygon and radius of a circle circumscribing the polygon of n sides. At the front view, the system perceives diameter of axisymmetric portions and hight of primitive geometries such as polygon, cylinder, cone, concave, convex, etc.

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A Study of Automated Process Planning and Die Design for Multi Former-Bolt Products (다단포머-볼트류 공정 및 금형설계 자동화 시스템 개발)

  • Park, Chul-Woo;Kang, Jung-Hoon;Lee, Jun-Ho;Kim, Chul;Kim, Moon-Saeng;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.4
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    • pp.29-38
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    • 2003
  • This paper deals with an automated computer-aided process planning and die design system with which designer can determine operation sequences even after only a little experience in process planning and die design of multi former-bolt products by multi-stage former working. The approach is based on knowledge-based rules, and a process knowledge base consisting of design rules is built. Knowledge fur the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for AutoCAD with a personal computer. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of four main modules. The process planning and die design module considers several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available multi former, and the availability of standard parts. It can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution and the level of the required forming loads by controlling the forming ratios. The system uses 2D geometry recognition and is integrated with the technology of process planning, die design, and CAE analysis. The standardization of die parts for multi former-bolt products requiring a cold forging process is described. The system developed makes it possible to design and manufacture multi former-bolt products more efficiently.

An Automated Process Planning and Die Design System for Quasi-axisymmetric Cold Forging Product (준축대칭 제품의 냉간단조 공정설계 및 금형설계 자동화 시스템 개발)

  • Park, Jong-Ok;Lee, Joon-Ho;Jung, Sung-Yuen;Kim, Chul;Kim, Moon-Saeng
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.107-118
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    • 2002
  • This paper deals with an automated computer-aided process planning and die design system by which designer can determine operation sequences even if they have a little experience in process planning and die design of quasi-axisymmetric cold forging product by cold former working. The approach to the system is based on knowledge-based rules and a process knowledge base consisting of design rules is built. Knowledge for the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for the AutoCAD using a personal computer. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of three main modules and five sub-modules. The process planning and die design module considers several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available cold farmer, and the availability of standard parts. As the system using 2D geometry recognition is integrated with the technology of process planning, die design, and CAE analysis, the standardization of die parts for wheel bolt requiring cold forging process is possible. The developed system makes it possible to design and manufacture quasi-axisymmetric cold forging product more efficiently.

COLLABORATIVE PROCESS PLANNING AND FLOW ANALYSIS FOR AUTOMOTIVE ASSEMBLY SHOPS

  • Noh, S.D.;Kim, G.
    • International Journal of Automotive Technology
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    • v.7 no.2
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    • pp.217-226
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    • 2006
  • To maintain competitiveness in the modern automotive market, it is important to carry out process planning concurrently with new car development processes. Process planners need to make decisions concurrently and collaboratively in order to reduce manufacturing preparation time for developing a new car. Automated generation of a simulation model by using the integrated process plan database can reduce time consumed for carrying out a simulation and allow a consistent model to be used throughout. In this research, we developed a web-based system for concurrent and collaborative process planning and flow analysis for an automotive general assembly using web, database, and simulation technology. A single integrated database is designed to automatically generate simulation models from process plans without having to rework the data. This system enables process planners to evaluate their decisions quickly, considering various factors, and easily share their opinions with others. By using this collaborative system, time and cost put into the assembly process planning can be reduced and the reliability of the process plan would be improved.

A Study on the Automated Process Planning System for Cold Forging of Non-axisymmetric Parts (비축대칭 제품의 냉간단조 공정설계시스템에 관한 연구)

  • Lee, Bong-Gyu;Jo, Hae-Yong;Gwon, Hyeok-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.195-202
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    • 2002
  • An automated process planning system for cold forging of non-axisymmetric parts of comparatively simple shape was developed in this study. Programs for the system have been written with Visual LISP in the AutoCAD using a personal computer and are composed of four main modules such as input module, shape cognition and shape expression module, material diameter determination module and process planning module. The design rules and knowledges for the system are extracted from the plasticity theories, handbook, relevant reference and empirical knowledge of field experts. Generally, in forging, only front view is needed for expression of axisymmetric parts, but non-axisymmetric parts need front and plane view. At the plane, this system cognizes the external shape of non-axisymmetric, parts - number of sides of regular polygon and radius of a circle circumscribing the polygon of n sides. At the front view, the system perceives diameter of axisymmetric portions and height of primitive geometries such as polygon, cylinder, cone, concave, convex, etc.