• Journal of Korean Society of Industrial and Systems Engineering
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• v.21 no.46
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• pp.19-32
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• 1998

This paper addresses the processing route of parts and economic design in flexible manufacturing systems (FMSs) employing AGVs for Transport. Parts are processed through several workstations according to operation sequences. The machine of each workstation can do multiple operation functions. The operation stage of a part can be processed in several workstations, which are non-identical in functional performance. The objective of this paper is to determine the processing route of parts, number of machines at each workstation, number of vehicles. The model is assumed that the operation stage of parts can be processed at the only one among several available workstations. Parts are transported by automated guided vehicle system(AGVS). The decision criteria is to minimize the sum of processing cost, travel cost, operating cost. A model formulation is represented. A solution algorithm is suggested by using mathematical programming and simulation technique, and a numerical example is shown.

• 제어로봇시스템학회:학술대회논문집
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• 1989.10a
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• pp.606-608
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• 1989

Force/torque sensors are now providing widespread practical solutions to manufacturing problems, particularly in the area of automated assembly. The current state of the industry is discussed, including the evolution of transducer and controller design, and the trend of robot manufacturers to integrate force/torque sensors into their robot systems thereby greatly improving cycle time and simplifying the application development task for the end-user. Current and future application areas are discussed as well as the benefits of force/torque sensing.

• Proceedings of the Korea Society for Simulation Conference
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• 1998.03a
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• pp.74-77
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• 1998

This paper presents a real design and implementation of an intelligent client-server equipment controller in computer-integrated manufacturing systems. An automated manufacturing process is commonly controlled by a number of PLC (Programmable Logic Controllers), which are attached to various equipments. A manufacturing cell consists of a set of equipments or workstation, which are also controlled by equipment or cell controller. We propose an intelligent equipment controller which has two function: one is to request (collect) an important information from each equipment and the other is to send the collected equipment information to the upper level controller (shop floor controller). Two-phase approaches are considered for the development of equipment client-server controller. The first events are generated virtually using computer simulation. Using the virtually generated activities, operating software of equipment server is developed. The second phase is to embed the virtually developed software (controller) into a real manufacturing system. The proposed methodology might be a novel design and implementation of a virtual simulator, which could be used for developing an intelligent equipment server.

• Journal of the Korea Society of Computer and Information
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• v.8 no.1
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• pp.13-19
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• 2003

There are active researches on automated guided vehicles(AGV) generally used in flexible manufacturing system(FMS) or automated warehouse systems(AWS). Because existing AGV uses magnetic tapes, electric wire, RF or laser as guidelines, its installation and modification require a lot of money and time. The present study implemented AGV that detects paths marked with 50mm Yellow tape using a mono-color CCD camera. Because it uses color tape, it is easy and inexpensive to install and change lines. This study presented the structure of the developed AGV, the image Processing technique for detecting guidelines by ing the characteristics of color, and the result of operating AGV.

• 제어로봇시스템학회:학술대회논문집
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• 1991.10a
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• pp.821-825
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• 1991

This paper presents an architecture and control logic of a Flexible Manufacturing Cell (FMC) which is one of the important elements under Computer Integrated Manufacturing (CIM) environment. To implement FMC, it is very important to develop a software which can control and monitor the overall system in an integrated environment. Our primary concern in this research is not to develop individual systems, but to integrate them in the hierarchical control level. Progress on the research of integrating CAD/CAM, Process Planning, Off-line Robot Programming and Simulation module into FMC control system is reported. FMC hardware system used here has an Automated Storage & Retrieval System (AS/RS), a conveyor system, a transfer robot, a CNC milling machine, a bar-code system, and an IBM PC/AT as Cell Control System (CCS). In order to demonstrate the operational result, the name plates, text-carved aluminium plates, are manufactured by this system.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.30 no.2
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• pp.99-105
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• 2007

According to the automated manufacturing processes followed by the development of computer manufacturing technologies, products or quality characteristics produced on the processes have measured and recorded automatically. Much amount of data daily produced on the processes may not be efficiently analyzed by current statistical methodologies (i.e., statistical quality control and statistical process control methodologies) because of the dimensionality associated with many input and response variables. Although a number of statistical methods to handle this situation, there is room for improvement. In order to overcome this limitation, we integrated data mining and robust design approach in this research. We find efficiently the significant input variables that connected with the interesting response variables by using the data mining technique. And we find the optimum operating condition of process by using RSM and robust design approach.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.20 no.43
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• pp.163-174
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• 1997

Development of control model and system for AMS (Automated Manufacturing Systems) has long been interested by researchers. Presented in the paper is a systematic approach to constructing a Petri-nets(PNs) model of AMS and method for design a graphical model of a AMS by using a new modeling tool which is called PNs. So, the procedure of modeling in the AMS is the same as current practice of AMS design and is based on the IOM (Integrated Object-oriented Modeling) paradigm. An AMS, which consists of various machine groups, can produce machine parts in different physical dimensions and lot size. To model such a system, the method which utilizes Sub-PNs are proposed. This enables the models according to part routings. The machine group which causes bottleneck is obtained and modified to relieve the problem. By iterating these steps which consist of modelling, simulation, and performance evaluation, an AMS can e obtained which satisfies the required manufacturing conditions. Finally, the implementation issues of PN modeling are addressed. The approach is the IOM from PN modeling by Sub-PNs and the other is a development of IOM tool for the performance evaluation of AMS.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.23 no.54
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• pp.77-85
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• 2000

One form of job shop scheduling problem in contemporary automated manufacturing such as flexible manufacturing systems (FMS's) is presented which we call the FMS dispatching priority problem. The FMS dispatching priority problem seeks the best dispatching priority of parts and operations, and is essentially a combinatorial optimization problem. Because of the complicated mechanism of the system, the performance of a given dispatching priority must be evaluated via simulation. Simulated annealing have been applied to the problem, and it is found that appropriate parameter setting will be desirable to get good, if not the optimal, solutions within a limited amount of time under the presence of heavy computational burden due to simulation. More specifically, experiments reveal that initial temperature is the single most important factor among other parameters and factors, and that the appropriate initial temperature depends on the allowable computer time in such a way that the less time one can afford to spend, the lower the appropriate initial temperature should be.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.506-511
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• 1996

The performance evaluation of flexible manufacturing systems or cells at the stages of design and planning is one of important issues in manufacturing. For that reason, Guo has presented an approachbased on moment generating function and generalized stochastic PetriNets for performance analysis. In this paper, Buo's approach is extended tothe cases of flexible manufacturing cell including one machining center with a local buffer, AS/RS(Automatic Storage and Retrieval System), set-up station and AGV(Automated Guided Vehicle). Then the performance measures from this approach is compared with simulation. The major advantage ofthis method over existing performance evaluation methods is the ability to compute analytic solutions for performance measures.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.20 no.41
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• pp.95-102
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• 1997

This paper deals with an order picking system in an automated storage and retrieval system(AS/RS). For the order picking system, two fundamental policies, the batching and the picking policies, must be selected. The batching policy determines the manner in which orders are combined for picking in each trip of picking machine. The picking policy determines the sequence of all items in each group of orders. Most of studies for the batching policy doesn't consider dynamic arrivals and due dates of orders. Therefore, we present an batching policy which considers dynamic arrivals and due dates of orders. The presented batching policy is efficient for the automated storage and retrieval system which is connected with a manufacturing system.