• Title/Summary/Keyword: Auto-body panel

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Study of Analyzing Roof Panel Using Static Implicit Finite Element Method (정적-내연적 유한요소법을 이용한 Roof 판넬 해석에 관한 연구)

  • Ahn Hyun-Gil;Jung Dong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.78-85
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    • 2005
  • The static implicit finite element method is applied effectively to analyze total roof panel stamping processes, which include the forming stage. complicated and abnormal Large size roof panel was analyzed by using commercial program called AutoForm. Analysis results examining possibility and validity of the AutoForm software and the factor study are presented. Further, the simulated results for the total roof panel stamping processes are shown and discussed. Its application is being increased especially in the automotive industrial area for the cost reduction, weight saving, and improvement of strength.

A Dynamic Explicit/Rigid-plastic Finite Element Analysis and its Application to Auto-body Panel Stamping Process (동적 외연적/강소성 유한요소 해석과 차체판넬성형에의 적용)

  • 정동원;양동열
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.5
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    • pp.16-25
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    • 1996
  • In the present work a rigid-plastic finite element formulation using dynamic explicit time integration scheme is proposed for numerical analysis of auto-body panel stamping processes. The rigid-plastic finite element method based on membrane elements has long been employed as a useful numerical technique for the analysis of sheet metal forming because of its time effectiveness. A damping scheme is proposed in order to achieve a stable solution procedure in dynamic sheet forming problems. In order to improve the drawbacks of the conventional membrane elements, BEAM(abbreviated from Bending Energy Augmented Membrane) elements are employed. Rotational damping and spring about the drilling direction are introduced to prevent a zero energy mode. The lumping scheme is employed for the diagonal mass matrix and linearizing dynamic formulation. A contact scheme is developed by combining the skew boundary condition and the direct trial-and-error method. Computations are carried out for analysis of complicated auto-body panel stamping processes such as forming of an oilpan, a fuel tank and a front fender. The numerical results of explicit analysis are compared with the implicit results with good agreements and it is shown that the explicit scheme requires much shorter computational time, especially when the problem becomes more complicated. It is thus shown that the proposed dynamic explicit rigid-plastic finite element method enables an effective computation for complicated autobody panel stamping processes.

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A Development Auto Inspection System for Panel of Motor Body on the Variable Light Environment (가변 조명 환경에서 차체 패널 자동검사시스템 개발)

  • 이용중;신신범;윤진수;김형조;이양범
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.106-106
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    • 2000
  • This study is to embody automatic inspection system of motor body panel by visual system. since it is inefficient to examine the adhesion condition of components with the naked eye, picture processing algorithm is presented to replace the existing manual inspection process with an automatic inspection process. The developed automatic inspection system presents the examination method of the adhesion condition of components with a ixed camera, which leads to an increase of the productivity and a reduction of manufacturing cost.

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Application of Drawbead Expert Model to Finite Element Analysis of Forming Process for Auto-Body Panel (차체패널 성형공정 유한요소해석에 드로우비드 전문모델의 적용)

  • 금영탁;김준환
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.119-129
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    • 2000
  • In order to show the efficiency and accuracy of an expert drawbead model, finite element simulations of auto-body panel stampings are carried out. For numerical modeling of the drawbead of a panel die, the drawbead restraining force and bead-exit thinning calculated by the expert model are imposed to a node nearest to the drawbead position as a boundary condition, Finite element simulations show that the expert model provides the accurate solution, guarantees the stable convergence, and has the merit in the computation time.

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Nd:YAG 레이저를 통한 SIDE PANEL의 3겹 겹치기 레이저 용접

  • 장인성;서보신;권태용
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2000.06a
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    • pp.55-60
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    • 2000
  • Laser welding is an important technology in the assembly of automotive. In this paper, Nd:YAG laser welding of applications for auto body assembly will be introduced. This paper will describe characteristics of the CW Nd:YAG laser lap-joint welding, and laser welding of specific configurations for a Zinc-coated steel. Experimental results indicated that the weld quality of auto body assembly using the CW Nd:YAG laser welding technology.

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Study of Analyzing Back Inner Panel Using Static Implicit Finite Element Method (정적-내연적 이론을 이용한 Back Inner 판넬 해석에 관한 연구)

  • Ko C. S.;Lee C. H.;Kim B. S.;Moon W. S.;Jung D. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.75-78
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    • 2005
  • The static implicit finite element method is applied effectively to analyze back inner panel stamping processes, which include the forming stage Analysis results examining possibility and validity of the formulation and the factor of study are presented. Further, the simulated results for f/apron panel stamping processes are shown and discussed. Its application is being increased especially in the automotive industrial area for the cost reduction, weight saving, and improvement of strength.

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Development Auto Inspection System for Body Panel Using Visual Sensor (시각센서를 이용한 차체 패널 자동검사 시스템 개발)

  • 이용중;이형우;권석근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.51-56
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    • 2000
  • This study is to implement automatic inspection system of motor body panel by visual system. since it is inefficient to examine adhesion condition of components with the naked eye, image processing algorithm is presented to replace the existing manual inspection process with an automatic inspection process the developed automatic inspection system presents tile examination method of the adhesion condition of components with a pixed camera, which leads to an increase of the productivity and a reduction of manufacturing cost

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