• Title/Summary/Keyword: Austenitic stainless steel

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A Study on the Defect Classification and Evaluation in Weld Zone of Austenitic Stainless Steel 304 Using Neural Network (신경회로망을 이용한 오스테나이트계 스테인리스강 304 용접부의 결함 분류 및 평가에 관한 연구)

  • Lee, Won;Yoon, In-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.149-159
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    • 1998
  • The importance of soundness and safety evaluation in weld zone using by the ultrasonic wave has been recently increased rapidly because of the collapses of huge structures and safety accidents. Especially, the ultrasonic method that has been often used for a major non-destructive testing(NDT) technique in many engineering fields plays an important role as a volume test method. Hence, the defecting any defects of weld Bone in austenitic stainless steel type 304 using by ultrasonic wave and neural network is explored in this paper. In order to detect defects, a distance amplitude curve on standard scan sensitivity and preliminary scan sensitivity represented of the relation between ultrasonic probe, instrument, and materials was drawn based on a quantitative standard. Also, a total of 93% of defect types by testing 30 defect patterns after organizing neural network system, which is learned with an accuracy of 99%, based on ultrasonic evaluation is distinguished in order to classify defects such as holes or notches in experimental results. Thus, the proposed ultrasonic wave and neural network is useful for defect detection and Ultrasonic Non-Destructive Evaluation(UNDE) of weld zone in austenitic stainless steel 304.

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Proposal of residual stress mitigation in nuclear safety-related austenitic stainless steel TP304 pipe bended by local induction heating process via elastic-plastic finite element analysis

  • Kim, Jong-Sung;Kim, Kyoung-Soo;Oh, Young-Jin;Oh, Chang-Young
    • Nuclear Engineering and Technology
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    • v.51 no.5
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    • pp.1451-1469
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    • 2019
  • This paper proposes a residual stress mitigation of a nuclear safety-related austenitic stainless steel TP304 pipe bended by local induction heating process via performing elastic-plastic finite element analysis. Residual stress distributions of the pipe bend were calculated by performing finite element analysis. Validity of the finite element analysis procedure was verified via comparing with temperature histories measured by using thermocouples, ultrasonic thickness measurement results, and residual stress measurement results by a hole-drilling method. Parametric finite element stress analysis was performed to investigate effects of the process and geometric shape variables on the residual stresses on inner surfaces of the pipe by applying the verified procedure. As a result of the parametric analysis, it was found that it is difficult to considerably reduce the inner surface residual stresses by changing the existing process and geometric shape variables. So, in order to mitigate the residual stresses, effect of an additional process such as cooling after the bending on the residual stresses was investigated. Finally, it was identified that the additional heating after the bending can significantly reduce the residual stresses while other variables have insignificant effect.

Fitness-for-Service Assessment for Instrument Valve Material by Tensile Test for Verification (계기용 밸브 재질의 검증 인장시험에 의한 사용적합성 평가)

  • In Hwan Shin;Chi Yong Park
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.1
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    • pp.49-55
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    • 2021
  • In this paper, an application example for fitness-for-service of material is shown. A kind of instrument valve is made of austenitic stainless steel fabricated by the cold working process. The tensile strength of the cold worked austenitic stainless steel has to be limited under 90 ksi to prevent the stress corrosion cracking in power plants. In industrial fields, tensile strengths of some materials were discovered to be over the regulation requirements in a certified material test report (CMTR). Owner's verification tests were performed to compare with that in a CMTR and to check the appropriateness. It is found that, in the case of verification test under the required test speed, valve materials could be used in the field. Although it is only one application sample of material check process in the power generation site, this case study could show an importance of basic experimental technology in academia and research circles.

Effects of environmental parameters on chloride-induced stress corrosion cracking behavior of austenitic stainless steel welds for dry storage canister application

  • Seunghyun Kim;Gidong Kim;Chan Kyu Kim;Sang-Woo Song
    • Nuclear Engineering and Technology
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    • v.56 no.1
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    • pp.317-327
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    • 2024
  • This study investigated the chloride-induced stress corrosion cracking (CISCC) behavior expected to occur in welds of austenitic stainless steel, which are considered candidate materials for dry storage containers for spent nuclear fuel. The behavior was studied by varying temperature, relative humidity (RH), and chloride concentration. 304L-ER308L welded plates were processed into U-bend specimens and exposed to a cyclic corrosion chamber for 12 weeks. The CISCC behavior was then analyzed using electron microscopy. A previous study by the authors confirmed that CISCC occurred in ER308L at 60 ℃, 30% RH, and 0.6 M NaCl via selective corrosion of δ-ferrite. When the temperature was lowered from 60 ℃ to 50 ℃, CISCC still occurred. However, when the humidity was reduced to 20% RH, CISCC did not happen. This can be attributed to the retardation of the deliquescence of NaCl at lower humidity, which was insufficient to promote CISCC. Furthermore, increased chloride concentration to 1.0 M resulted in the absence of CISCC and widespread surface corrosion with severe pitting corrosion because of the increase in thin film thickness.

The Effect of Alloying Elements on Weldability and Corrosion Resistance of Austenitic Stainless Steels(I) (오스테나이트계 스테인리스강의 용접성과 내식성에 미치는 합금원소의 영향(I) - 응고균열 감수성을 중심으로 -)

  • Jeong, Ho-Shin;Lee, Yun-Young;Bae, Dong-Soo
    • Journal of Welding and Joining
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    • v.30 no.3
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    • pp.57-65
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    • 2012
  • The interest of austenitic heat resistant stainless steels containing high Si has increased because they have higher resistance of oxidation and higher strength at high temperature than STS 310. This study carried out Varestraint test for evaluation of solidification cracking sensitivity of 14 different stainless steels. As a result of Varestraint test, all specimens solidified as primary ferrite, and solidification crack sensitivity increased with adding $N_2$ to shielding gas. Nb and W had beneficial effect on solidification crack resistance in case of less than FN 2 containing, but crack sensitivity increased with Nb and W in case of more than FN 2. Ce had beneficial effect on solidification crack resistance but impaired weld bead appearance.

The effection of alloying elements on welding characteristics of stainless steel (스테인리스강의 용접 특성에 미치는 합금원소의 영향)

  • 정호신;배동수;엄동석
    • Journal of Ocean Engineering and Technology
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    • v.11 no.1
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    • pp.16-23
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    • 1997
  • Stainless steel are widely applicable in various engineering fields for its exellent corrosion and impact ressistance. Austenitic weld metal has some ferrite for preventing solidification cracking by ASME specification. Several family of austenic stainless steel contains varying ferrite contents. But ferrite in austenic stainless steels is adversely affect weld metal toughness and since fully austenic grades are known to have good toughness. Austenic stainless steel has various alloying addition for improving corrosion resistance, impact toughness and solidification crack resistance. The effect of various alloying elements are not found to be clear in present. From this view of point, this study tried to establish the criteria of alloy design for austenic stainless steel by controlling primary solidification mode and clarifying the effect of several alloying elements.

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Comparison of hydrogen embrittlement resistance between 2205 duplex stainless steels and type 316L austenitic stainless steels under the cathodic applied potential (음극 인가전위 하에서 type 2205과 type 316L의 수소취성 저항성)

  • Seo, Dong-Il;Lee, Jae-Bong
    • Corrosion Science and Technology
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    • v.15 no.5
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    • pp.237-244
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    • 2016
  • 2205 duplex stainless steels have been used for the construction of the marine environment, because of their excellent corrosion resistance and high strength. However, the resistance to hydrogen embrittlement (HE) may be less than that of 316L austenitic stainless steel. The reason why 316L stainless steels have better resistance to HE is associated with crystal structure (FCC, face centered cubic) and the higher stacking faults energy than 2205 duplex stainless steels. Furthermore 2205 stainless steels with or without tungsten were also examined in terms of HE. 2205 stainless steels containing tungsten is less resistible to HE. It is because dislocation tangle was formed in 2205 duplex stainless steels. Slow strain-rate tensile test (SSRT) was conducted to measure the resistance to HE under the cathodic applied potential. Hydrogen embrittlement index (HEI) was used to evaluate HE resistance through the quantitative calculation.

Numerical analysis of stainless steel-concrete composite beam-to-column joints with bolted flush endplates

  • Song, Yuchen;Uy, Brian;Wang, Jia
    • Steel and Composite Structures
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    • v.33 no.1
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    • pp.143-162
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    • 2019
  • A number of desirable characteristics concerning excellent durability, aesthetics, recyclability, high ductility and fire resistance have made stainless steel a preferred option in engineering practice. However, the relatively high initial cost has greatly restricted the application of stainless steel as a major structural material in general construction. This drawback can be partially overcome by introducing composite stainless steel-concrete structures, which provides a cost-efficient and sustainable solution for future stainless steel construction. This paper presents a preliminary numerical study on stainless steel-concrete composite beam-to-column joints with bolted flush endplates. In order to ensure a consistent corrosion resistance within the whole structural system, all structural steel components were designed with austenitic stainless steel, including beams, columns, endplates, bolts, reinforcing bars and shear connectors. A finite element model was developed using ABAQUS software for composite beam-to-column joints under monotonic and symmetric hogging moments, while validation was performed based on independent test results. A parametric study was subsequently conducted to investigate the effects of several critical factors on the behaviour of composite stainless steel joints. Finally, comparisons were made between the numerical results and the predictions by current design codes regarding the plastic moment capacity and the rotational stiffness of the joints. It was concluded that the present codes of practice generally overestimate the rotational stiffness and underestimate the plastic moment resistance of stainless steel-concrete composite joints.

Mechanical behavior of 316L austenitic stainless steel bolts after fire

  • Zhengyi Kong;Bo Yang;Cuiqiang Shi;Xinjie Huang;George Vasdravellis;Quang-Viet Vu;Seung-Eock Kim
    • Steel and Composite Structures
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    • v.50 no.3
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    • pp.281-298
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    • 2024
  • Stainless steel bolts (SSB) are increasingly utilized in bolted steel connections due to their good mechanical performance and excellent corrosion resistance. Fire accidents, which commonly occur in engineering scenarios, pose a significant threat to the safety of steel frames. The post-fire behavior of SSB has a significant influence on the structural integrity of steel frames, and neglecting the effect of temperature can lead to serious accidents in engineering. Therefore, it is important to evaluate the performance of SSB at elevated temperatures and their residual strength after a fire incident. To investigate the mechanical behavior of SSB after fire, 114 bolts with grades A4-70 and A4-80, manufactured from 316L austenitic stainless steel, were subjected to elevated temperatures ranging from 20℃ to 1200℃. Two different cooling methods commonly employed in engineering, namely cooling at ambient temperatures (air cooling) and cooling in water (water cooling), were used to cool the bolts. Tensile tests were performed to examine the influence of elevated temperatures and cooling methods on the mechanical behavior of SSB. The results indicate that the temperature does not significantly affect the Young's modulus and the ultimate strength of SSB. Up to 500℃, the yield strength increases with temperature, but this trend reverses when the temperature exceeds 500℃. In contrast, the ultimate strain shows the opposite trend. The strain hardening exponent is not significantly influenced by the temperature until it reaches 500℃. The cooling methods employed have an insignificant impact on the performance of SSB. When compared to high-strength bolts, 316L austenitic SSB demonstrate superior fire resistance. Design models for the post-fire mechanical behavior of 316L austenitic SSB, encompassing parameters such as the elasticity modulus, yield strength, ultimate strength, ultimate strain, and strain hardening exponent, are proposed, and a more precise stress-strain model is recommended to predict the mechanical behavior of 316L austenitic SSB after a fire incident.

Bearing resistance design of stainless steel bolted connections at ambient and elevated temperatures

  • Cai, Yancheng;Young, Ben
    • Steel and Composite Structures
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    • v.29 no.2
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    • pp.273-286
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    • 2018
  • In recent years, significant progress has been made in developing design rules for stainless steel members, while the investigation on bolted connections is relatively limited, in particular at elevated temperatures. In this paper, experimental and numerical investigations on stainless steel bolted connections at ambient and elevated temperatures from the literature were reviewed. Firstly, the research program that focused on structural behavior of cold-formed stainless steel (CFSS) bolted connections at elevated temperatures carried out by the authors were summarized. Over 400 CFSS single shear and double shear bolted connection specimens were tested. The tests were conducted in the temperature ranged from 22 to $950^{\circ}C$ using both steady state and transient state test methods. It is shown that the connection strengths decrease as the temperature increases in the similar manner for the steady state test results and the transient state test results. Generally, the deterioration of the connection strengths showed a similar tendency of reduction to those of the material properties for the same type of stainless steel regardless of different connection types and different configurations. It is also found that the austenitic stainless steel EN 1.4571 generally has better resistance than the stainless steel EN 1.4301 and EN 1.4162 for bolted connections at elevated temperatures. Secondly, extensive parametric studies that included 450 specimens were performed using the verified finite element models. Based on both the experimental and numerical results, bearing factors are proposed for bearing resistances of CFSS single shear and double shear bolted connections that subjected to bearing failure in the temperature ranged from 22 to $950^{\circ}C$. The bearing resistances of bolted connections obtained from the tests and numerical analyses were compared with the nominal strengths calculated from the current international stainless steel specifications, and also compared with the predicted strengths calculated using the proposed design equations. It is shown that the proposed design equations are generally more accurate and reliable than the current design rules in predicting the bearing resistances of CFSS (EN 1.4301, EN 1.4571 and EN 1.4162) bolted connections at elevated temperatures. Lastly, the proposed design rules were further assessed by the available 58 results of stainless steel bolted connections subjected to bearing failure in the literature. It is found that the proposed design rules are also applicable to the bearing resistance design of other stainless steel grades, including austenitic stainless steel (EN 1.4306), ferritic stainless steel (EN 1.4016) and duplex stainless steel (EN 1.4462).