• 제목/요약/키워드: Austenitic Weld

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UT 신호형상 인식을 위한 Intelligence Package 개발과 Austenitic Stainless Steel Welding부 결함 분류에 관한 적용 연구 (Intelligence Package Development for UT Signal Pattern Recognition and Application to Classification of Defects in Austenitic Stainless Steel Weld)

  • 이강용;김준섭
    • 비파괴검사학회지
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    • 제15권4호
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    • pp.531-539
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    • 1996
  • 본 연구에서는 초음파 신호형상인식법을 이용하여 용접부의 인공 결함을 분류하기 위한 연구를 실시하였다. 이를 위해 신호처리 및 특징 변수를 추출할 때에 많은 사용자 정의 변수를 가지는 신호 형상 인식 패키지를 개발하였으며 디지탈 신호처리, 특징 변수 추출, 특징 변수의 선택, 분류기 선정 등의 과정을 일괄적으로 처리하였다. 특히, 선형 분류기, 경험적 Bayesian 분류기 등의 통계적 분류기와 신경회로망 분류기를 함께 사용하여 비교, 검토하였다. 이에 관한 적용 연구로 노치와 구멍으로 이루어진 인공 결함을 분류하였다. 그 결과 인공결함 분류에서 높은 인식률을 얻었으며, 특히 적절히 학습 시켰을 경우 신경회로망 분류기가 통계적 분류기에 비하여 인식률 면에서 유리하였다.

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Ni-Cr-Fe 및 Ni-Fe-Cr-Mo계 합금의 용접부 균열특성에 관한 연구 Part I : 용착금속의 응고균열 (A Study on the Cracking Behavior in the Welds of Ni-Cr-Fe and Ni-Fe-Cr-Mo Alloys Part I : Solidification Cracking in the Fusion Zone)

  • 김희봉;이창희
    • Journal of Welding and Joining
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    • 제15권4호
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    • pp.78-89
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    • 1997
  • This study has evaluated the weld metal solidification cracking behavior of several Ni base superalloys (Incoloy 825, Inconel 718 and Inconel 600). Austenitic stainless steels(304, 310S) were also included for comparison. In addition, a possible mechanism of solidification cracking in the fusion zone was suggested based on the extensive microstructural examinations with SEM, EDAX, TEM, SADP and AEM. The solidification cracking resistance of Ni base superalloys was found to be far inferior to that of austenitic stainless steels. The solidification cracking of Incoloy 825 and Inconel 718 was believel to be closely related with the Laves-austenite (Ti rich in 825 and Nb rich in 718) and MC-austenite eutectic phases formed along the grain boundaries during solidification. Cracking in Inconel 600 was always found along the grain boundaries which were enriched with Ti and P. Further, solidifidcation cracking resistance was dependent not only upon the type of love melting phases but also on the amount of the phases along the solidification grain boundaries.

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Weldability of Type 444 Ferritic Stainless Steel GTA Welds

  • Li, C.;Jeong, H.S.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.29-33
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    • 2003
  • The ferritic stainless steels are generally considered to have poor weldability compared with that of the austenitic stainless steels. However the primary advantages of ferritic stainless steels include lower material cost than the more commonly used austenitic stainless steels and a greater resistance to stress corrosion cracking. Thus, the weldability of ferritic stainless steels was investigated in this study. In concerning the weldability, Grain size measurement test, Erichsen test and Varestraint test were involved. full penetration welds were produced by autogeneous direct current straight polarity (DCSP) and pulsed currents gas tungsten arc welding (GIAW) and the effect of pulsed currents welding on the welds was compared to that of DCSP welding. The results showed that pulsed current was effective to refine grain size in the weld metal and the finest grain size was obtained at the frequency of 150Hz. In addition, the ductility of welds was lower than that of base metal. Finally, autogeneous type 444 welds were less susceptible to macro solidification cracks, but more sensitive to micro cracks; SEM/EDS analysis indicated that all the inclusions in the crack showed enrichment of Mn, Si, O and S.

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스테인레스강의 GTAW 기법에서 보호가스가 용접성에 미치는 영향 (Effect of weldability in shielding gases on the GTAW process of austenitic stainless steel)

  • 김대주;백호성;류승협;고성훈;김경주;김대순
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년 추계학술발표대회 개요집
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    • pp.63-65
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    • 2006
  • The paper deals with the effect of hydrogen or helium in argon as a shielding gas on GTA welding of austenitic stainless steel. The studies were carried out in GTA(Gas Tungsten Arc) welding with a non-consumable electrode in case with different volume additions of hydrogen or helium to the argon shielding gas, i.e $5%H_2,\;10%H_2$, 30%He and 67%He. The penetration, welding voltage, microstructure and mechanical property were examined. The deepest penetration was obtained from the sample which was welded under shielding gas of $10%H_2$. The studies showed that hydrogen or helium addition to argon changes the static characteristic of the welding arc. The hydrogen or helium addition to argon increases arc power and the quantity of the material melted. The weld metal penetration depth and its width increased with increasing hydrogen or helium content. Additionally, welding voltage increased with increasing hydrogen or helium content.

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듀플렉스 스테인리스강 용접부의 잔류응력 특징에 관한 실험적 연구 (Experimental Study on the Characteristics of Residual Stress in Welds of Duplex Stainless Steel)

  • Jeon, Juntai
    • 한국재난정보학회 논문집
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    • 제13권2호
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    • pp.147-154
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    • 2017
  • 듀플렉스 스테인리스강은 일반 오스테나이트계 스테인리스강과는 다른 열적, 기계적 성질로 인하여 일반 스테인리스강과는 다른 잔류응력 크기와 분포를 가진다. 따라서 듀플렉스 스테인리스강을 강구조물에 적용시키기 위해서는 용접부의 잔류응력 특성에 대한 연구가 반드시 선행되어야 한다. 본 연구에서는 듀플렉스 스테인리스강 용접시 발생하는 잔류응력을 스트레인 게이지를 이용한 응력 이완법을 이용하여 실험적으로 측정하여 용접부의 잔류응력 특징을 조사하였다.

GTAW에 의한 스테인리스강 용접부위의 부식특성에 관한 전기화학적 평가 (An Electrochemical Evaluation on Corrosion Properties of Welding Zone of Stainless Steel by GTAW)

  • 문경만;이규환;김진경
    • Journal of Advanced Marine Engineering and Technology
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    • 제34권5호
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    • pp.678-685
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    • 2010
  • STS304와 22APU 스테인리스강에 가스 텅스텐 아크용접을 하였다. 이 경우 두 강의 용접부의 부식특성을 전기화학적 방법으로 검토하였다. STS304 용접금속의 경도(Hv-250)는 22APU 강(Hv-217) 보다 상대적으로 높은 값을 보였다. 22APU의 용접금속과 STS 304의 열영향부의 부식전류 밀도는 다른 용접부위와 비교하여 각각 높은 값이 관찰 되었으며, 이것은 예민화 온도 영역에 있는 STS 304의 열영향부와 22APU의 용접금속에 형성된 크롬탄화물로 크롬결핍이 더욱 활성태의 양극으로 쉽게 부식된 것에 기인하는 것으로 사료된다. 그리고 이들 두 강의 용접금속과 열영향부는 크롬결핍상태에 있는 입자 사이 경계의 선택부식으로 입계부식을 나타내었다. 결과적으로 다른 용접방법의 적용이나 적절한 용접봉 사용은 두 강의 용접부에 대한 내식성을 개선하기 위해서 필요한 것으로 사료된다.

중탄소강과 오스테나이트계 스테인레스강의 Nd:YAG 레이저의이종금속 용접 (Dissimilar Metal Welding of Nd:YAG Laser of Austenitic Stainless Steel and Medium Carbon Steel)

  • 신호준;유영태;안동규;임기건;신병헌
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1560-1565
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    • 2005
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameters such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar plates, etc. The following conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.

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SA508 저탄소강과 AISI316 오스테나이트강의 이종 용접부 피로균열 성장 거동에 미치는 열처리 영향 연구 (A Study of the Heat Treatment Effect on the Fatigue Crack Growth Behavior in Dissimilar Weld Metal Joints of SA508 Low-Carbon Steel and AISI316 Austenitic Stainless Steel)

  • 김정석
    • 한국기계가공학회지
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    • 제17권3호
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    • pp.16-21
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    • 2018
  • The effect of heat treatment on the fatigue crack growth behavior in welded joints between the heat-affected zone (HAZ) of SA 508 Cl.3 low-alloy steel and HAZ of AISI 316L stainless steel is investigated. When the crack propagates across SA 508 Cl.3 or AISI 316L SS and HAZ into the weldment, the fatigue crack growth rate (FCGR) in the HAZ region does not change or decrease despite the increase in stress intensity factor ${\Delta}K$. The residual stress at the HAZ region is more compressive than that at the base Δ materials and weldment. The effect of the welding residual stress on the crack growth behavior is determined by performing a residual stress relief heat treatment at $650^{\circ}C$ for 1h and subsequent furnace cooling. The FCG behavior in the HAZ region in the as-welded specimen and the residual stress relief heat-treated specimen is discussed in terms of the welding residual stress.

적응형 신호 형상 인식 프로그램 개발과 AE법에 의한 용접부 결함 분류에 관한 적용 연구 (Development of Adaptive Signal Pattern Recognition Program and Application to Classification of Defects in Weld Zone by AE Method)

  • 이강용;임장묵;김준섭
    • 비파괴검사학회지
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    • 제16권1호
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    • pp.34-45
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    • 1996
  • 음향 방출 신호의 수집 및 처리, 특징값 추출 및 선택, 분류기 설계 및 검증 과정 등을 수행할 수 있는 신호 형상 인식 프로그램을 개발하고, 이를 오스테나이트계 STS304 용접부의 인공 결함 분류 연구에 적용하였다. 특히 분류기로는 선형 함수 분류기, 경험적 Bayesian 분류기, 신경 회로망 분류기를 사용하였고, 센서는 광대역 센서와 공진형 센서를 사용하여 분류기간의 비교와 센서간의 차이점을 검토하였다. 그 결과 신경 회로망 분류기가 다른 분류기에 비해 높은 인식률을 주었고, 공진형 센서보다는 광대역 센서를 통해 받은 신호가 더 높은 인식률을 주었다.

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오스테나이트계 304 스테인리스강의 Nd:YAG 레이저 맞대기 용접특성 (Butt Welding Characteristics of Austenitic 304 Stainless Steel Using a Continuous Wave Nd:YAG Laser Beam)

  • 유영태;오용석;신호준;임기건
    • 대한기계학회논문집A
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    • 제28권2호
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    • pp.165-173
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    • 2004
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameters such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar plates, etc. The following conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.