• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.526-530
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• 1996

In this paper, three different types of commercially tools-P20, NC123K and ceramic-have been used to working austempered ductile iron(ADI). In the austempered condition the materials are hard, strong and difficult to machine. Thus, we selected a optimum tool material among three different types of used tools in machining of austempered ductile iron. It was used acoustic emission(AE) to know cutting characteristic for selected tool and flank wear land of the ceramic too. The obtained results are as follows; (1) The ceramic tool among three different types of tools is the best in machining austempered ductile iron. (2) In case of ceramic tool, the amplitude level of AE signal(AErms) is mainly affected bycutting speed in cutting speed in cutting condition and it is proportioned to cutting speed. (3) There have the relationship of direct proportion between the amplitude level of AE signal and flank wear land of the tool. (4) If it find the value of AErms at each cutting speed, the in-process detection to ceramic tool's wear is possible

• Journal of the Korean Society for Precision Engineering
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• v.13 no.11
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• pp.25-31
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• 1996

In this paper, three different types of commercial tools -P20, NC123K and ceramic- have been used to cut austempered ductile iron(ADI). In the austempered condition the materials are hard, strong and difficult to machine. Thus, we selected a optimum tool material among three different types of used tools in machining of austempered ductile iron. It was used acoustic emission (AE) to know cutting characteristic for selected tool and investigate characteristic of AE signal according to cutting condition and relationship between AE signal and flank wear land of the ceramic tool. The obtained results are as follows ; (1) The ceramic tool among three different types of tools is the best in machining austempered ductile iron. (2) In case of ceramic tool, the amplitude level of AE signal(AErms) is mainly affected by cutting condition and it is proportional to cutting speed. (3)There have been the relationship of direct proportion between the amplitude level of AE signal and flank wear land of the tool. (4) It was observed that the value of AErms was only affected by cutting speed. Therefore it is possible to in-process detec- tion of ceraic tool's wear in case the initial value of AErms at each cutting speed decided.

• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.6
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• pp.1296-1302
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• 1988

The study has been carried out under various experimental conditions to investigate mechanical properties by the transformation conditions of austempered low-alloy ductile cast iron. The amount of retained austenite and bainite after quenching was determined by the X-ray diffractometer and the point counting method and which the microstructure was investigated by the S.E.M. The mechanical properties of austempered low-alloy ductile cast iron can be varried over a comparatively wide range by changing the transformation conditions. During isothermal transformation of austenite in the bainite region, low-alloy ductile cast iron austempered at holding time of 40 minute has the maximum volume fraction(24%) of retained austenite in the cast iron matrix and which optimum values of mechanical properties correspond to the maximum amount of retained austenite, which falls with decreasing transformation temperature. The low values of both tensile strength and elongation in the initial stage of bainite transformation can be explained by premature fracture of tensile specimens and the tensile strength, hardness and elongation do not change considerably after a certain period. With a decreasing transformation temperature the tensile strength increase while the elongation decrease, especially the elongation has the maximum value at temperature $370^{\circ}C$.

• Korean Journal of Metals and Materials
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• v.47 no.3
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• pp.169-174
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• 2009

The effect of sub zero treatment on the damping capacity in austempered ductile cast iron investigated. Austenite transformed in to martensite by subzero treatment, and with the decrease of subzero treatment temperature, volume fraction of martensite increased. Damping capacity of austempered ductile cast iron was highly increased by subzero treatment, with the decrease of subzero treatment temperature, damping capacity was slowly increased. With the decrease of subzero treatment time, damping capacity was rapidly increased to 30 min. and then slowly increased. With the increase of volume fraction of martensite, damping capacity rapidly increasing to 5% and then slowly increased.

• Journal of the Korean Society for Heat Treatment
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• v.26 no.5
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• pp.219-224
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• 2013

In this study, we investigated effect of Mo addition on mechanical properties of Cu added ADI. Ductile cast iron specimens were austenitized at $900^{\circ}C$ for 150 min and then austempered at $380^{\circ}C$ for the various time periods from 15 min to 480 min. Mo added ADI had a higher volume fraction of retained austenite, and the volume fraction of retained austenite was determined by XRD analysis. As decreasing volume fraction of retained austenite, the elongation was also decreased as expected. But the UTS and yield strength were not decreased.

• Journal of Power System Engineering
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• v.12 no.3
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• pp.72-77
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• 2008

This study was investigated to know the effect of Cu addition on austempered ductile cast iron at various temperatures and times. Test results showed that the volume fraction of retained austenite and the carbon contents of retained austenite showed the greatest value at $400^{\circ}C$. Also, in case of specimens having more Cu contents, the volume fraction of retained austenite and the carbon contents of retained austenite showed the lower value. After austempering treatment, tensile strength and Impact value increased, but elongation decreased. With increasing austempering treatment temperature, tensile strength, elongation, and impact value decreased. In case of specimen having more Cu contents, tensile strength showed the higher value, but elongation showed the lower value. Damping capacity was decreased by austempering treatment and was not affected on austempering temperature and time. In case of specimen having more Cu contents, damping capacity showed the higher value.

• Journal of Power System Engineering
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• v.12 no.1
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• pp.47-52
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• 2008

This study was investigated the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment and strain. With decreasing subzero treatment temperature and increasing strain, retained austenite transformed more to martensite and transformed 30% above by subzero treatment at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and ratio of increasing of strength, hardness and ratio of increasing of hardness increased but the value of elongation and ratio of decreasing of elongation decreased. With decreasing subzero treatment temperature, impact value and ratio of decreasing of impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased above 20%. We could find that in subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

• Journal of Korea Foundry Society
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• v.29 no.2
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• pp.86-94
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• 2009

The effect of austenitizing temperature and time on the processing window of 3.60wt%C - 2.50wt%Si - 0.80wt%Cu ductile cast iron and that of the amount of copper added were investigated. The second stage reaction at 400oC was retarded with increased austenitizing temperature. The widest processing window was obtained at the lower austempering temperature with the increased time at the same austenitizing temperature. The width of the widest processing window was decreased with the increase of time at the same austenitizing temperature. The width of processing window was increased with the increased amount of copper added.

• Journal of the Korean Society for Heat Treatment
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• v.3 no.1
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• pp.25-33
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• 1990

Recently developed austempered ductile irons(A.D.I.) have good mechanical properties. However it is still needed to examine the relationships between microstructures related to banitic reaction and the mechanical properties. From the mechanical tests such as impact test, hardness test, tensile test, and the microstructure observations, we concluded that the good mechanical properties of A.D.I. came from the fine banitic ferrite structure formed during the first stage of the austempering reaction.

• Journal of the Korean Society for Nondestructive Testing
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• v.9 no.1
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• pp.90-97
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• 1989

Austempered ductile cast iron (ADI) which has been recently developed shows good mechanical properties. These properties are related to the microstructure which is greatly affected by processing variables such as austempering time and temperature. In this study, the relationships between mechanical properties from impact test, and hardness test and the results from ultrasonic velocity measurement and electrical resistivity measurement are studied on the ADI samples which are heattreated at different austempering temperature and time. From the results, we conclude the followings. The ultrasonic velocity measurement could be used for the study of austempering reaction mechanism. The electrical resistivity measurement could be used as quality assurance technique for the ADI.