• Title/Summary/Keyword: Attrition-Milling Media

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Attrition Milling and Reaction-Sintering of the Oxide-Metal Mixed Powders: I. Milling Behavior as the Powder Characteristics (산화물과 금속 복합 분말의 Attrition Milling 및 반응소결: I. 분말의 특성에 따른 분쇄 거동)

  • 황규홍;박정환;윤태경
    • Journal of the Korean Ceramic Society
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    • v.31 no.3
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    • pp.337-345
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    • 1994
  • The reaction-sintered alumina and zirconia-alumina ceramics having low firing shrinkage were prepared from the Al/Al2O3 or Al/ZrO2(Ca-PSZ) powder mixtures via the attrition milling. And in this milling process the effect of the characteristics of used powders was investigated. Attrition milling was much more effective in reducing the particle size of ceramic/metal mixed powders than ball milling. Powder mixtures of flake-type Al with coarse alumina was much more effectively comminuted by the attrition milling than the mixtures of globular-type Al with coarse alumina powders. And coarse alumina than fine alumina was much more beneficial in cutting and reducing the ductile Al particles. In the contrary to Al/Al2O3 powder mixtures, Al/ZrO2 powder mixtures was not effectively comminutd. But whether using the alumina ball media or attrition milled with Al2O3 powder rather than Al, the milling efficiency was much more increased.

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Development and Evaluation of the Attrition Coupled Bioreactors for Enzymatic Hydrolysis of Biomass; Agitated Bead Type Bioattritor for Enzymatic Hydrolysis of Cellulose (Biomass의 고효율 효소당화에 의한 적합한 Attrition Coupled Bioreactor개발에 관한 연구 ; Agitated Bead Type Bioattritor를 활용한 섬유소 당화)

  • 이용현;박진서;윤대모
    • KSBB Journal
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    • v.4 no.2
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    • pp.78-86
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    • 1989
  • The effective saccharification of cellulosic biomass to glucose is the most critical step for the conversion of renwable biomass to alternative liquid fuel. The enzymatic hydrolysis of biomass can be significantly enhanced provide the attrition milling media is added during hydrolysis. The enhancing mechanism of hydrolysis reaction in an agitated bead system was investigated. An attrition-reactor (bioattritor) which installed specially designed torque measuring apparatus was developed, and the potimal saccharification conditions of bioattritor were determined. The relationship between the power consumption required for agitation of attrition-milling media and enhanced extent of hydrolysis of biomass was compared to evaluatic economic feasibility of the process.

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The Effects of Ball Size on Attritor Efficiency in the Processing of RBAO Ceramics (RBAO 세라믹스 공정에서 어트리터 효율에 미치는 볼 크기의 영향)

  • 김일수;강민수;박정현
    • Journal of the Korean Ceramic Society
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    • v.35 no.4
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    • pp.406-412
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    • 1998
  • The reaction bonded alumina ceramics was prepared through the addition of each SiC and ZrO2 powder to the mixture of Al metal powder and Al2O3 The mono sized (3mm) and biodal sized (3mm+5mm) balls were used in attrition milling of Al and starting powders. The milling efficiency of both cases was compared by the analysis of particle size and X-ray diffraction. After the forming and sintering of each powder batchs the weight gains dimensional changes and densities were determined. The specimens were investigated by X-ray diffraction analysis and scanning electron microscope. Bimodal sized balls had better milling effect than single ball size in the milling of Al powder. However in the milling which ceramic powders mono sized the green body during the reaction sintering at 1$600^{\circ}C$ for 5 hour was about 10% The densities attained the values of 92-98% theoretical. The SiC added specimen that was milled with 3mm ball media had 96% theoretical density and dense microstructure.

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Evaluation of Operational Conditions and Power Consumption of a Bioattritor for Enzymatic Saccharification of Uncooked Starch (무증자 전분당화용 분쇄마찰매체 함유 효소반응기의 조작조건과 동력소모의 검토)

  • 이용현;박진서
    • Microbiology and Biotechnology Letters
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    • v.17 no.4
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    • pp.349-357
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    • 1989
  • Uncooked starch can be effectively saccharified in an enzyme reaction system containing attrition-milling media. To develope the high efficiency bioattritor, an agitated bead type bioreactor was constructed, and its effectiveness was evaluated. The optimal operation condition of bioattritor was found to be 300 g glass bead/L, 200 rpm, standard type impeller for 220 g/L of uncooked corn starch. The torque under the various operational conditions were also measured. The interrelation-ship between energy consumption for agitation of attrition-milling media and enhanced extent of saccharification of uncooked starch was evaluated, Power consumption was measured to be around 1.53 watt/L under the optimal operation condition. The attrition coupled enzyme reaction system is identified to tie a very excellent energy saying process for saccharification of uncooked starch, and seems to have a bright prospect of industrial application.

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Enhancing mechanism of the saccharification of uncooked starch in an agitated bead reaction system (무증자전분의 분쇄마찰매체에 의한 효소당화촉진 Mechanism의 규명)

  • 조구형;이용현
    • Microbiology and Biotechnology Letters
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    • v.14 no.5
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    • pp.407-413
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    • 1986
  • In an agitated bead reaction system, the enzymatic saccharification of uncooked starch was substantially enhanced. The enhancement mechanism was investigated front the view of the structural aspect of starch. The mechanical impact caused by the movement of the attrition-milling media resulted neither the destruction of microcrystalline structure nor the fragmentation of starch granule. instead, the most distinct phenomenon was the swelling of starch granule up to about 2.5 times, and the swelling mechanism was not similar with that caused by cooking. However, in the case of the enzyme addition in the attrition coupled reaction system, the swollen starch was easily fragmented into the large number of small particles by the synergistic action of the enzyme and milling-media. The exposed surface area of the fragmented particles plays the major role in enhancing the saccharification. The saccharification rate was quite different depending on the source of starch, the reason was discussed in terms of the granular structure of uncooked starches.

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Novel Heterogeneous Carbohydrase Reaction Systems for the Direct Conversion of Insoluble Carbohydrates: Reaction Characteristics and their Applications

  • Lee, Yong-Hyun;Park, Dong-Chan
    • Journal of Microbiology and Biotechnology
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    • v.9 no.1
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    • pp.1-8
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    • 1999
  • Most carbohydrates exist in nature in an insoluble state, which reduces their susceptibility towards various carbohydrases. Accordingly, they require intensive pretreatment for structural modification to enhance an enzyme reaction. The direct conversion of insoluble carbohydrates has distinct advantages for special types of reaction, especially exo-type carbohydrase; however, its application is limited due to structural constraints. This paper introduces two novel heterogeneous enzyme reaction systems for direct conversion of insoluble carbohydrates; one is an attrition coupled enzyme reaction system containing attrition-milling media for enhancing the enzyme reaction, and the other is a heterogeneous enzyme reaction system using extruded starch as an insoluble substrate. The direct conversion of typically insoluble carbohydrates, including cellulose, starch, and chitin with their corresponding carbohydrases, including cellulase, amylase, chitinase, and cyclodextrin glucanotransferase, was carried out using two proposed enzyme reaction systems. The conceptual features of the systems, their reaction characteristics and mechanism, and the industrial applications of the various carbohydrates are analyzed in this review.

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A Novel saccharification method of uncooked concentrated corn starch using an agitated bead reaction system (분쇄마찰매체 함유 반응계를 이용한 무증자 Corn starch의 고농도 당화와 당화액의 조성에 관한 연구)

  • 이용현;조구형
    • Microbiology and Biotechnology Letters
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    • v.14 no.5
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    • pp.399-405
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    • 1986
  • Corn starch was saccharified without cooking in an agitated bead reaction system. Uncooked corn starch was effectively hydrolyzed even at the concentration as high as 39%(w/v). After 24 hours. the extent of saccharification reached at 92%, which corresponds glucose concentration of 425g/L. Fed-batch feeding of starch was more effective than batch feeding for saccharification of uncooked corn starch. The composition of hydrolysated of uncooked starch was analyzed. which was composed of 95% glucose, 0.7% of maltose, and 4.5% of high saccharide, similar with that of cooked starch. The hydrolysate can be successfully utilized for HFCS manufacture. The starch liquefying and saccharifying enzyme was relatively stable even be the physical impact of the attrition-milling media. The enzyme stabilizer, $Ca^{++}$, played an essential role in preventing the enzyme deactivation caused by the physical impact.

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Evaluation of Operation Condition and Power Consumption of the Rotating Drum Type Bioattritor for Direct Saccharification of Raw Starch (생전분 직접 당화용 회전 원통형 Bioattritor의 조작조건과 동력소모량의 검토)

  • 박진서;이용현
    • Microbiology and Biotechnology Letters
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    • v.21 no.2
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    • pp.157-162
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    • 1993
  • Raw starch can be effectively saccharified in an enzyme reaction system containing sttrition-milling media. In order to develop an effcient attrition-coupled bioreactor(bioattritor), a rotating drum type bioattitor was construced, and its optimal operation conditions and power consumptions were evaluated. The optimal conditions for 3l bioattritor were 4 baffled, baffle size of 1:0.05 (the ratio of drum diameter to baffle), drum rotation speed of 100 rpm, and 1.33g of 3 mm glass bead/g of raw corn starch.

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Development of Porous Support with Mine Waste Materials (광산 폐기물을 활용한 다공성 담체 개발)

  • 정문영;정명채;최연왕
    • Economic and Environmental Geology
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    • v.37 no.1
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    • pp.143-151
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    • 2004
  • This study focused on examining the possibility of recycling mine solid waste as environmental materials, especially for porous media. Basic properties including mineralogical compositions, chemical compositions, and particle size distribution of the tailings from the Sangdong W mine were checked. The mineralogical and chemical compositions of the tailings samples were not much different in depth. According to Korean Standard Leaching Test for Wastes(KSLT), concentrations of heavy metals leached from the tailings were below the standard values. As a result of particle size analysis, the median diameter (d$_{50}$) of the tailings was in the range of 10 to 30 ${\mu}{\textrm}{m}$. The stable tailings slurry made up of 3 ${\mu}{\textrm}{m}$ in d$_{50}$ was prepared using Attrition Mill. The milling condition was 40 vol% in slurry concentration, 700 rpm in stirring speed, and 1 hour in milling time. PEI was added as dispersing agent. Concentrated slurry was extended to 3 times by foaming method. In the case of 3 times foamed slurry, the total and open porosity of ceramic supports sintered at 1,075$^{\circ}C$ for 90 minutes was about 80% and 72%, respectively. Pore size was in the range of 30∼350${\mu}{\textrm}{m}$. Therefore, the tailings could be recycled starting material for environmental materials such as macroporous ceramic support.

Mechanism of Enzymatic Hydrolysis of Raw Corn Starch by Purified Glucoamylase of $\alpha$-Amylase in an Agitated Bead Reaction System (Glucoamylase 및$\alpha$-Amylase의 분쇄마찰매체 효소반응계에서의 생전분 효소분해 Mechanism)

  • 박동찬;이용현
    • Microbiology and Biotechnology Letters
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    • v.18 no.3
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    • pp.260-267
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    • 1990
  • The mechanism of enzymatic hydrolysis of raw corn starch by the purified glucoamylase and a - amylase in an agitated bead reaction system was studied by investigating the changes of sugar profiles produced by each enzyme, the granular structure of raw corn starch, the amount of enzyme adsorption on residual starch, and the amylose content in residual raw starch. The sugar profiles produced by the action of exo-type glucoamylase or endo-type $\alpha$ -amylase in an agitated bead system were not recognizably differed with those produced in reaction system without bead. Without enzyme the intergenic microcrystalline structure of starch granule was not changed by the simple mechanical impact of solid media, but it was cleaved. However, starch granule was fragment into large number of small particles by the synergistic action of enzyme and attrition-milling media, identified to be the major saccharification enhancing mechanism along with the increased amount of enzyme adsorption. The amylose content decreased more readily in an agitated bead reaction system, especially by $\alpha$ -amylase.

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