• Title/Summary/Keyword: Atomization Spray System

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The Enhacned Atomization of Single Hole Nozzle by Cavitation at The Low Pressure Injection (저압 분사시 캐비테이션에 의한 단공 노즐의 미립화 향상)

  • Son, Jong-Won;Cha, Keun-Jong;Kim, Duck-Jool
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.952-957
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    • 2001
  • The objectives of this investigation were to obtain an excellent spray by cavitation under the low injection pressure. When cavitation occurs in the nozzle hole, the atomization of the liquid jet enhanced considerably. In this experiments, a acrylic nozzle made the gap and installed the bypass in the nozzle hole was used to enhance the atomization of the liquid jet at the low injection pressure. The liquid flow in the nozzle hole was photographed by a transmitted light using a micro flash. The spray angle was measured macroscope images of PMAS and the Sauter mean diameter was measured PDA system. To measure the pressure of the nozzle hole, pressure transducer was used. The results of this study indicated that enhanced atomization of the liquid jet at the low injection pressure was obtained by making the gap and installing the bypass at the single hole nozzle.

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A Study on the Atomization Characteristics of the Ultrasonic-Energy-Added Low Viscosity Biodiesel Blended Fuel (초음파(超音波) 에너지 부가(附加) 저 점도 바이오디젤 혼합연료(混合燃料)의 미립화 특성(微粒化 特性)에 관한 연구(硏究))

  • Song, Yong-Seek;Kim, Yong-Cheol;Ryu, Jung-In
    • Journal of ILASS-Korea
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    • v.9 no.3
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    • pp.1-7
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    • 2004
  • This experiment was undertaken to investigate the atomization characteristics of the low viscosity biodiesel blended fuel and ultrasonic energy added one. Test fuels were conventional diesel fuel and biodiesel fuel. We compared to the characteristics of viscosity and surface tension, SMD between low viscosity biodiesel blended fuel and ultrasonic energy added one. Sauter mean diameter was measured under the variation of the spray distance. Viscosity and surface tension was measured under the variation of the time trace. To measure the droplet size, we used the Malvern system 2600C. Droplet size distribution was analyzed from the result data of Malvern system. Through this experiment, we found that the condition of the ultrasonic energy added situation had smaller Sauter mean diameter of droplet, viscosity and surface tension than that of the conventional situation.

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A Study on the Spray and Fuel-Film Formation Mechanism of MPI Injector (다점 분사식 인젝터의 분무 및 벽류 생성 과정에 관한 연구)

  • Lee, K.H.;Lee, C.S.;Kim, B.K.;Sung, B.K.
    • Journal of ILASS-Korea
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    • v.1 no.2
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    • pp.33-41
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    • 1996
  • Mixture formation is one of the important factors to improve combustion performance of MPI gasoline engines. This is affected by spray and atomization characteristics of injector. Especially, in the case of EGI system, air-fuel mixing period is too short and formed a lot of fuel-film in the intake manifold and cylinder wall. This fuel-film is not burnt in cylinder, it is exhausted in the form of HC emission. In this paper, spray characteristics such as size distributions, SMD, and spray angle are measured by PMAS, and the fuel-film measuring device is developed specially. Using this device, the amount and distribution of fuel-film which flows into through valve can be measured Quantitatively. As the result of these experiments, the information of optimal spray characteristics and injection condition that minimize the fuel-film can be built up.

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Effect of Internal Swirler Angle and Swirl Chamber Aspect Ratio of Nozzle on Spray Characteristics (노즐 내부 스월러각과 스월실 형상비 변화가 분무특성에 미치는 영향)

  • Kim, Y.J.;Jung, H.C.;Jung, J.W.;Kim, D.J.
    • Journal of ILASS-Korea
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    • v.8 no.4
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    • pp.39-45
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    • 2003
  • The Objective of this study is to investigate the effect of internal swiller angle and swirl chamber aspect ratio of nozzle on spray characteristics for application of spray system in micro fabrication process. The macro-spray characterictics such as the spray angle and breakup process were obtained by photographs illustrating atomization. The micro-spray characteristics such as droplet size and axial velocity were measured by using PDA with swirler angle and swirl chamber aspect ratio. The swiller angles were $13.5^{\circ},\;27^{\circ},\;and\;40.5^{\circ}$. The swirl chamber aspect ratios were 1.2, 1.6, and 2.0. It was found that the smaller swirl chamber aspect ratio was, the larger axial velocity and drop size were.

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An Experimental Study on Diesel Spray Dynamics and Auto-Ignition Characteristics to use Rapid Comperssion Machine (RCM을 이용한 디젤 분무 거동 및 자발화 특성에 관한 실험적 연구)

  • Ahn, J.H.;Kim, H.M.;Shin, M.C.;Kim, S.W.
    • Journal of ILASS-Korea
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    • v.8 no.3
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    • pp.33-40
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    • 2003
  • The low-emission and high-performance diesel combustion is an important issue in the combustion research community, In order to understand the detailed diesel flame involving the complex physical processes, it is quite desirable to diesel spray dynamics, auto-ignition and spray flame propagation. Dynamics of fuel spray is a crucial element for air-fuel mixture formation, flame stabilization and pollutant formation, In the present study, the diesel RCM (Rapid Compression Machine) and the Electric Control injection system have been designed and developed to investigate the effects of injection pressure, injection timing, and intake air temperature on spray dynamics and diesel combustion processes, In terms of the macroscopic spray combustion characteristics, it is observed that the fuel jet atomization and the droplet breakup processes become much faster by increasing the injection pressure and the spray angle, With increasing the cylinder pressure, there is a tendency that the of spray pattern in the downstream region tends to be spherical due to the increase of air density and the corresponding drag force, Effects of intake temperature and injection pressure on auto-ignition is experimently analysed and discussed in detail.

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Improvement of Optical 3D Scanner Performance Using Atomization-Based Spray Coating

  • Valinasab, Behzad;Rukosuyev, Maxym;Lee, Jason;Ko, Junghyuk;Jun, Martin B.G.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.1
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    • pp.23-30
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    • 2015
  • The scanning quality can be influenced by reflective abilities of a surface. Transparency and glossiness of a surface can highly limit the scanning results. Various techniques have been developed to solve problems of reflective and transparent surfaces. As one of the most feasible and convenient solutions, a thin layer of coating with proper specifications is sprayed on surface for eliminating the problems of the surfaces. As the main goal is to keep the object geometry unchanged, then it is important to coat the surface with layers less than one micrometer in thickness. For this purpose, a newly designed atomization-based spray system has been developed and tested in sets of experiments to study its efficiency on scanning results while objects with the surface are in use. This paper presents the spray design process and then studies and compares the 3D scanning results of the surfaces coated with atomization-based and aerosol sprays.

Effect of injection pressure on the atomization characteristics of a liquid sheet-type swirl injector for Urea-SCR system (Urea-SCR시스템 액막형 선회분사기의 분사압력변화에 따른 무특성에 관한 연구)

  • Kim, Duckjin;Yang, Donguk;Lee, Jeekeun
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.5
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    • pp.510-519
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    • 2013
  • In this study, the spray characteristics of a pressure swirl atomizer classified into a liquid sheet-type swirl nozzle for Urea-SCR system were investigated experimentally with the variation of injection pressure. The length to diameter ratio ($l_o/d$) of the nozzle was 3.1, and the swirler was set inside the nozzle tip to give injecting fluid angular momentum. The injection duration of the nozzle was controlled by PWM (pulse width modulation) modes. The development processes of the spray were imaged by a 2-D PIV system, and the change of spray angle was measured. The atomization characteristics, including axial velocity and SMD, were measured using a 2-D PDA system with the injection pressures at room temperature and ambient pressure conditions. As the experimental results, the injection pressure had a significant impact on the spray structure showing a different shape around the spray leading edge, and the smaller SMD was observed with increasing injection pressures, which was similar to that of the previous work.

A Numerical Study on the Spray-to-Spray Impingement System (분무간 충돌시스템에 대한 수치해석적 연구)

  • Ko, Gwon-Hyun;Ryou, Hong-Sun;Lee, Seong-Hyuk
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.75-80
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    • 2001
  • The present article deals with the numerical calculations for the inter-spray impingement of two diesel sprays under the conditions of high injection pressure. The Wave model involving the cavitation effect inside the nozzle was used for describing the atomization process. In particular, a hybrid model for drop collision was newly suggested in this study and compared with the O'Rourk's model, which has been widely used for diesel sprays. The impingement angles of 60 and 90 degrees were considered for simulation of non-evaporative diesel sprays. The calculated results for tip penetration were compared with experimental data and the Sauter Mean Diameter(SMD) characteristic was analyzed. It was concluded that the hybrid model slightly shows better agreement with experimental data than the O'Rourke's model. However, the more elaborate study should be needed for better understanding of spray-to-spray impingement phenomena.

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The Experimental Study of Atomization Characteristics of Gasoline Spray Impinging on Glow Plug

  • Moon, Young-ho;Oh, Young-taig
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.270-278
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    • 2002
  • In order to reduce the exhaust emissions of a spark ignition engine, it is important not only to improve the catalyst conversion efficiency, but also to directly reduce the engine-out exhaust emissions during a cold starting of the engine and warm up periods. The purpose of this study is to evaluate feasibility of a glow plug for an early fuel evaporator. In order to promote atomization, gasoline is injected on the glow plug with room temperature(20$\^{C}$) and high temperature(250$\^{C}$). To analyze the spray behavior characteristics, a PMAS is used to measure the SMD and the dropsize distribution of an impinging spray and a free spray. Results show that the evaporation rate of the impinging spray on the high temperature surface of the glow plug was higher than that of the free spray on the room temperature surface.

A Study on the Effect of Atomization of Pressure Nozzle with Blower - Air (압력식 노즐에서 송풍공기가 미립화에 미치는 영향에 관한 연구)

  • Koh, Kyoung-Han;Lim, Sang-Ho
    • Journal of Digital Convergence
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    • v.10 no.5
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    • pp.283-288
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    • 2012
  • This study was undertaken to investigation the spray characteristics of the twin fluid atomization nozzle system. The light oil was injected at the normal temperature and injection pressure was 5 bar - 10 bar by 1 bar and volume flow was 0.5, 1.0 and 2,0 mmH2O(X10-2). We measured the SMD of sprayed droplet to study spray characteristics. The following conclusions were reached from the results of these study. 1. The more injection pressure increased, the more SMD decreased. 2. The more measuring distance between pressure nozzle tip and analyser beam increased, the more SMD increased. 3. SMD of the blower-air-added injection system were shown, increasing volume flow decreased respectively. The result of this study indicated the blower-air-added injection system induced beneficial changes in SMD. And it will be considered important indicator for spray characteristics design and performance evaluation of twin fluid atomization nozzle system.