• Title/Summary/Keyword: Atmosphere sintering

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Fabrication of WC-17%Co Composite Powder for Thermal Spray by Spray-Drying Method and HVOF Thermal Spray Characteristics (분무건조법에 의한 용사용 WC-17%Co 복합분말제조 및 HVOF(High Velocity Oxy-Fuel) 용사특성)

  • 설동욱;김병희;임영우;정민석;서동수
    • Journal of Welding and Joining
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    • v.14 no.6
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    • pp.101-108
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    • 1996
  • In this study, WC-l7wt% Co composite powder for thermal spray was fabricated by spray drying method. The agglomerated composite powder had spheroidal morphology and the particle size distribution was 20~60${\mu}{\textrm}{m}$. WC and Co were distributed homogeneously. However, the strength of the spray-dried agglomerate was low due to the pores within the agglomerate. Therefore, the spray-dried agglomerate was broken down during HVOF thermal spray and the microstructure was inhomogeneous with many pores within the coating layer. And the decomposition of WC to W and $W_{6}$ $C_{2.54}$ was accelerated. The strength and flowability of the agglomerate were greatly improved by sintering heat treatment(110$0^{\circ}C$, 1 hour, hi atmosphere), and then the coating layer showed dense and homogeneous microstructure with well-developed splats. The hardness of the coating layer was H $v_{300}$ = 1072.2.2.

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Rapid Heating of Ultrafine $Si_3N_4$ Powder Compacts under the Controlled Thermograms (가열이력 제어에 의한 $Si_3N_4$ 미분말 시편의 급속가열)

  • 이형직
    • Journal of the Korean Ceramic Society
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    • v.30 no.3
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    • pp.181-188
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    • 1993
  • The sintering and renitridation behaviors of ultrafine Si3N4 powder compacts, which were heavily oxidized and/or free-Si rich, were investigated with particular attentiion to microstructures. The specimens were heated without restoring to additives and pressure by controlling heating process attained a Xe image apparatus. The effect of particle size, free-Si contents, decomposition and renitridation, were investigated. When fired to 1$650^{\circ}C$ within 15 sec and then immediately held at 135$0^{\circ}C$ for 10min N2 atmosphere, significant densification took place in the limited region, in addition to decreasing oxygen contents to less than 0.3wt%. On the other hand, specimens decomposed due to overheating at the initial stage were rapidly renitridated at the relatively lower temperature of the holding stage. And, then, the activation energy for the renitridation was calculated to be 49kcal/mole.

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Crack-Healing Behavior of SiC with Additive SiO2 Colloid

  • Ahn, Seok-Hwan;Moon, Chang-Kwon;Nam, Ki-Woo
    • Journal of Power System Engineering
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    • v.19 no.1
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    • pp.45-49
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    • 2015
  • This study focuses on the crack-healing behavior and bending strength of SiC ceramics with sintering additives of $SiO_2$colloid. Optimized crack-healing condition was found to be 1hr at an atmosphere of 1373 K. The maximum crack size that can be healed at the optimized condition was a semi-elliptical surface crack of $450{\mu}m$ in diameter. After heat treatment at the optimum temperature in air, the crack morphology almost entirely disappeared and the strength recovered to the value of the smooth specimens at room temperature for the investigated crack sizes up to $450{\mu}m$. The crack with width $1.4{\mu}m$ can be completely heal the surface crack.

Microwave Processing of Electronic Ceramics

  • Chae, Byung-Joon;Hong, Sung-Won;Zou Ahn;Park, Seung-Chul
    • Proceedings of the Korea Association of Crystal Growth Conference
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    • 1998.06a
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    • pp.61-64
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    • 1998
  • PZT ceramics were rapidly sintered in a 2.45GHz microwave oven without no addition of lead to the atmosphere and afterwards the piezoelectric properties were investigated. The specimens were sintered between 1050 and 1130$^{\circ}C$ with the sintering time totaling less then 20 minutes, reducing processing times and costs from those of established methods. The relative dielectric constant, mechanical quality factor and electro-mechanical coupling factor of the PZT specimens at 1090$^{\circ}C$ were 1990, 80,0.53 respectively, which is comparable to conventionally sintered values.

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Oxidation Behavior of $SiC/MoSi_2$ Composites Prepared by Reaction Sintering Method (반응소결에 의하여 제조된 $SiC/MoSi_2$ 복합체의 산화 거동)

  • 양준환;한인섭;우상국;서동수
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1588-1598
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    • 1994
  • The SiC/MoSi2 composite materials were fabricated by infiltrating the mixture of molybdenum disilicide and metal silicon(MoSi2+Si=100) to a porous compact of silicon carbide and graphite under the vacuum atmosphere of 10-1 torr. The specimen were oxidized in dry air under 1 atm at 130$0^{\circ}C$~150$0^{\circ}C$ for 240 hours. The oxidation behavior was evaluated by the weight gain and loss per unit area of the oxidized samples. Also, SEM and XRD analysis of the oxidized surface of the samples were carried out. With increasing the MoSi2 content and oxidation temperature, the passive oxidation was found. The trend of weight gain of all samples was followed the parabolic rate law with the formation of a protective layer of cristobalite on the surface.

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Mechanical and Microstructural Characterization of ZTA-SiC Whisker Composite (ZTA-SiC whisker계 재료의 기계적 및 구조적 특성)

  • 이응상;최성철;정연길
    • Journal of the Korean Ceramic Society
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    • v.28 no.9
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    • pp.696-704
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    • 1991
  • ZrO2-Toughened Alumina-Ceramics (ZTA) with SiC Whisker as dispersive additive were prepared by pressureless sintering at 1$600^{\circ}C$ and 1$650^{\circ}C$ and by HIPing at 1$600^{\circ}C$ in Ar atmosphere. Effects of SiC-Whisker addition on microstuructural, mechanical, and thermal properties were investigated and the toughening mechanisms between theory and experiment were compared. Specimens with 15 vol% Whisker prepared by HIPing showed 8.26 MPa.ma1/2 in fracture toughness and 600 MPa in flexural strength owing to contribution of the three mechanisms such as crack deflection, whisker bridging and whisker pullout in spite of difference between the theoretical and experimental values due to the partial inhomogeneous dispersion of SiC-Whisker in the matrix and the processing flaw.

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Surface Reoxidation Mechanism and Electrical Properites of SBLC in $BaTiO_3$ System ($BaTiO_3$계 SBLC의 표면 재산화 형성 기구 및 전기적 성질)

  • 이형규;김호기
    • Journal of the Korean Ceramic Society
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    • v.23 no.5
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    • pp.55-60
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    • 1986
  • A mechanism for formation of surface reoxidation layer in Surface Boundary Layer Capacitor (SBLC) has been studied. SBLC were prepared by reduction of $BaTiO_3$ doped with $Bi_2O_3$ and electrode firing of silver paste containing $Bi_2O_3$ The apparent dielectric constant was in the order of $10^5$ and the insulation resistance larger than $10^6$$\Omega$ It can be expected that $Bi_2O_3$ dopant in $BaTiO_3$ plays the role of inhibition of grain growth and decreasing the resistivity of $BaTiO_3$. In order to confirm the process of surface reoxidation layer effects of atmosphere and annealing time in electrode sintering were investigated.

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Photovoltaic Properties of Sintered CdS/CdTe Solar Cell (소결체 ITO/CdS/CdTe 태양전지의 광전압특성)

  • 김동섭;조은철;안병태;임호빈
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1994.11a
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    • pp.216-220
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    • 1994
  • Polycrystalline CdS films have been prepared by coating a slurry, which consisted of CdS, 11w% CdCl$_2$ and appropriate amount of propylene glycol, on glass substrate and glass substrate coated with indium tin oxide(ITO) followed by sintering in a nitrogen atmosphere. CdTe slurries consisting of Te powder and Cd powder were coated on the sintered CdS films and ITO/CdS films and were sintered in nitrogen to prepare sintered CdS/CdTe and ITO/CdS/CdTe solar cells. The value of fill factor increased due to low series resistance and open circuit voltage decreased due to low shunt resistance in the ITO/CdS/CdTe solar cells.

Microstructural Change of $Cd_{1-x}Zn_xS$ Films Sintered with $CdCl_2$ ($CdCl_2$를 첨가한 $Cd_{1-x}Zn_xS$소결막의 미세구조 변화)

  • Seol, Yeo-Song;Im, Ho-Bin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1988.05a
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    • pp.35-37
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    • 1988
  • Polycrystalline $Cd_{1-x}Zn_xS$ films were prepared by coaling a slurry which consisted of CdS, ZnS, $CdCl_2$ and propylene glycol on gloss substrates and by sintering in a nitrogen atmosphere. Microstructures, optical transmittance and electrical resistance of the sintered films have been investigatd. Grain shape of $Cd_{1-x}Zn_xS$ films sintered in a sealed boat was nearly spherical but the shape became, irregular when sintered in evaporating condition due to occurrence of CIGM (Chemically Induced Grain-boundary Migration). Controlling the rate of evaporation of $CdCl_2$, sintered $Cd_{1-x}Zn_xS$ films with high optical transmittance and low electrical resistance could be obtained.

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Study of anti wear resistance of Mo-Cu-N coatings deposited by reactive magnetron sputtering process with single alloying target (윤활조건에 따른 Mo-Cu-N 코팅의 마모특성에 관한 연구)

  • Mun, Gyeong-Il;Park, Hyeon-Jun;Lee, Han-Chan
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.95.1-95.1
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    • 2017
  • In this study, it has been tried to make the single Mo-Cu alloying targets with the Cu showing the best surface hardness that was determined by investigation on the coatings with the double target process. The single alloying targets were prepared by powder metallurgy methods such as mechanical alloying and spark plasma sintering. The nanocomposite coatings were prepared by reactive magnetron sputtering process with the single alloying targets in $Ar+N_2$ atmosphere. The microstructure changes of the Mo-Cu-N coatings with diverse Cu contents were investigated by using XRD, SEM and EDS. The mechanical properties of the coatings were evaluated by using nano-indentor, scratch test, and ball on disc methods. Especially, the coated samples were tested by using various lubricating oil to compare the property of anti wear-resistance. In this study, the nano-composite MoN-Cu coatings prepared using an alloying target was eventually compared with the coatings from the multiple targets.

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