• 소성∙가공
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• 제32권6호
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• pp.376-383
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• 2023

The torsion bar, which is a steering torque sensor, is mounted between the steering pinion and the input shaft in the IPA(input pinion assembly). Accurate torque measurement is important to improve the sense of operation, and the straightness of the torsion bar can affect torque measurement. In this study, the amount of bending was measured and the exact shape was analyzed regarding the bending phenomenon in the press-fitting process for torsion bars. The effect of alignment error was analyzed through finite element forming analysis. Process data analysis was conducted for the double-end press fit model. If there is an alignment error of about 10% of the serration tooth height, the indentation load is reduced by about 10%. If there is an alignment error, the torsion bar is rotated.

• 동력기계공학회지
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• 제10권4호
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• pp.119-126
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• 2006

Gerotor hydraulic motor is widely used in hydraulic systems due to its low speed, high torque output and compactness in rotational direct driving of a heavy weight. Gerotor is a Planar mechanism consisted of a pair of rotor and circular teeth of stator assembly which forms a closed space, so called a chamber. The motion of rotor relative to the circular tooth is produced by the pressure difference of hydraulic operating fluid between the adjacent chamber. As all active contact points of rotor and circular teeth are subjected to very high sliding friction, a reduction in the performance of the gerotor hydraulic motor can not be avoided. Therefore, the core design parameters of gerotor profile used in hydraulic motors is to minimize a friction force by high contact stresses. The analytical design method of gerotor profile, based on envelope of a family of curves, is proposed. In this study, the influence of the tip clearances on three critical contact points between rotor and circular teeth of stator assembly has been explored by experimental data in this paper. At the same time a improvement method to reduce the friction force is proposed and the tip clearances on three critical points for getting an optimum gerotor profile are also analyzed.

• Steel and Composite Structures
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• 제36권4호
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• pp.417-426
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• 2020

Drilling processes in fiber-reinforced polymer composites are essential for the assembly and fabrication of composite structural parts. The economic impact of rejecting the drilled part is significant considering the associated loss when it reaches the assembly stage. Therefore, this article tends to illustrate the effect of cutting conditions (feed and speed), and laminate thickness on thrust force, torque, and delamination in drilling woven E-glass fiber reinforced epoxy (GFRE) composites. Four feeds (0.025, 0.05, 0.1, and 0.2 mm/r) and three speeds (400, 800, and 1600 RPM) are exploited to drill square specimens of 36.6×36.6 mm, by using CNC machine model "Deckel Maho DMG DMC 1035 V, ecoline". The composite laminates with thicknesses of 2.6 mm, 5.3 mm, and 7.7 mm are constructed respectively from 8, 16, and 24 glass fiber layers with a fiber volume fraction of about 40%. The drilled specimen is scanned using a high-resolution flatbed color scanner, then, the image is analyzed using CorelDraw software to evaluate the delamination factor. Multi-variable regression analysis is performed to present the significant coefficients and contribution of each variable on the thrust force and delamination. Results illustrate that the drilling parameters and laminate thickness have significant effects on thrust force, torque, and delamination factor.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.602-607
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• 2007

The heavy duty diesel engine must have a large output for maintaining excellent mobility. The compacted graphite iron (CGI) is a material currently under study for the engine demanded for high torque, durability, stiffness and fatigue. In this study, three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis by using property of CGI. The FE model of the heavy duty diesel engine section consisting with four half cylinder was selected. The heavy duty diesel engine section include cylinder block, cylinder head, liner, bearing cap, bearing and bolt. The loading conditions of engine are pre-fit load, assembly force and gas force.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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• pp.793-798
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• 1993

In this study the attitude control of the KOREASAT is investigated. The KOREASAT is a geostationary satellite and its 3 attitude angles, namely, roll, pitch and yaw angles, are stabilized by using the 3-axis stabilization technique. In the pitch control loop, the pitch attitude angle received from the earth sensor is processed in the attitude processing electronics by using PI type control logic, and the control command is sent to the momentum wheel assembly to generate the control torque by varying the wheel rate. The roll/yaw attitude control is performed by activating a magnetic torquer or by firing appropriate thrusters. The magnetic torquer interacts with the earth magnetic field to produce the control torque, and the thrusters are used to control the larger roll attitude errors. In this study dynamic modelling of the satellite is performed. And the earth sensor, the momentum wheel, and the magnetic torquer are mathematically modelled. The 3-axis attitude control logic is implemented to make the closed-loop system and simulations are carried out to verify the implemented control laws.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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• pp.552-555
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• 1996

In this paper, we present a force control of a five-axes robot, using an impedance model. Tasks such as assembly, grinding, and deburring, which involve extensive contact with the environment, are better handled by controlling the forces of interaction between the manipulator and the environment. The five-link articulated robot is equipped with a wrist force sensor which consists of an array of strain gauges and can delineate the three components of the vector force along the three axes of the sensor coordinate frame, and the three components of the torque about these axes. For the precise control of the contact force, impedance models of a robot and the environment are defined. Experimental results are shown.

• 전기학회논문지
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• 제59권11호
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• pp.1986-1989
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• 2010

The modification of magnetic structures for an E-core switched reluctance machine (SRM) comprising two segmented stator cores or a monolithic stator core is presented for ease of assembly, good manufacturability, mechanical robustness, and electromagnetic performance improvement. The E-core stator has four small poles with phase windings and two or four large poles (hereafter referred to as common poles), in between. The common poles are shared by both phases for positive torque generation during the entire operation. The E-core SRMs are compared to a conventional two-phase SRM. The comparison includes cost savings, torque, copper and core losses, and efficiency in order to validate the distinct features of the E-core SRMs. Magnetic equivalent circuit (MEC) technique is employed for proving the benefits of the E-core common-pole structure.

• 한국신뢰성학회지:신뢰성응용연구
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• 제11권4호
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• pp.331-342
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• 2011

The transmission of tracked vehicles performs complex functions as steering, shifting, braking, etc. and the system level life time has been a key influenced by the number of sub-parts like as gear assembly, torque converter, clutches, bearings and so on. In particular, the mechanical type steering system in tracked vehicle has impact shock torques in steering shift and those kind of shock torques can effect on the durability of many sub-parts in power train system. The field failure modes of gear assembly, steering assembly and the bearings of output shaft appear as a very complex phenomenon. In this study, the actual failure, which may occur in field, of the transmission was investigated comprehensively and that the endurance test on the resulting output shaft bearing failure analysis and life assessment was performed. Life time test method used in this study, developed for the purpose of the internal usage, and under these testing techniques the impact of the each bearing damage, which used in tracked vehicle transmission left / right outputs of different structures, was analyzed.

• 한국항공우주학회지
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• 제36권7호
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• pp.651-657
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• 2008

본 논문에서는 저사양의 반작용 휠을 이용하여 토크 가용성을 높이는 두 가지 기법이 제안 하였다. 첫 번째는 기존의 의사역행렬을 이용한 토크 제어 분배 법칙 대신 가중치가변 의사역행렬과 모멘텀을 최소화하는 제어 분배 법칙을 제안하여 반작용 휠의 토크, 모멘텀 제한 조건 내의 해를 찾도록 했다. 두 번째는 휠의 장착각을 변경하여 토크가 많이 필요한 축의 토크 가용성 자체를 증가시키는 방법을 제안하였다. 제안된 법칙들은 위성체의 자세 천이에 적용되었으며, 시뮬레이션을 통하여 성능 향상과 실제 위성의 적용 가능성을 기술했다.

• Journal of Astronomy and Space Sciences
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• 제36권3호
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• pp.181-186
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• 2019

The attitude information of spacecraft can be obtained by the sensors attached to it using a star tracker, three-axis magnetometer, three-axis gyroscope, and a global positioning signal receiver. By using these sensors, the spacecraft can be maneuvered by actuators that generate torques. In particular, electromagnetic-torque bars can be used for attitude control and as a momentum-canceling instrument. The spacecraft momentum can be created by the current through the electrical circuits and coils. Thus, the current around the electromagnetic-torque bars is a critical factor for precisely controlling the spacecraft. In connection with these concerns, a solar-cell array can be considered to prevent generation of a magnetic dipole moment because the solar-cell array can introduce a large amount of current through the electrical wires. The maximum value of a magnetic dipole moment that cannot affect precise control is $0.25A{\cdot}m^2$, which takes into account the current that flows through the reaction-wheel assembly and the magnetic-torque current. In this study, we designed a 300-W solar cell array and presented an optimal wire-routing method to minimize the magnetic dipole moment for space applications. We verified our proposed method by simulation.