• Title/Summary/Keyword: Assembly System

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A FEASIBILITY STUDY ON THE NUMERICAL PRE-ASSEMBLY SIMULATION USING 3D LASER SCANNING MEASUREMENT

  • Kyoungmin Kim ;Seok Kim ;Chan-Hyuk Park ;Kyong Ju Kim
    • International conference on construction engineering and project management
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    • 2005.10a
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    • pp.1193-1198
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    • 2005
  • The pre-assembly takes a large portion of the fabrication cost of steel bridges. In order to save the fabrication cost through the improvement of the conventional pre-assembling process, this research investigates a numerical pre-assembly simulation as an alternative to current pre-assembling process. The 3D laser scanning was utilized in site and measuring data for steel box were analyzed. The productivity of pre-assembly simulation system is compared with the conventional pre-assembling system. This paper identifies feasibility on the alternative pre-assembling process and then proposes the scheme of the pre-assembly simulation system development satisfying the current pre-assembly inspection of standards.

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A Study on the Development of an Electronic Component Assembly Training System Using Leap Motion (Leap Motion을 이용한 전자부품 조립 훈련 시스템 개발에 관한 연구)

  • In-Chul Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.3
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    • pp.463-470
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    • 2023
  • In this study, an electronic parts assembly training system using Leap Motion was developed in consideration of the processes actually operated in the assembly process of electronic products. Based on Leap Motion and Oculus VR equipment, the system was developed to transfer user's hand movement data in real time and convert it into hand movement in virtual space so that electronic parts assembly simulation can be performed step by step. Through this, it was confirmed that the user can obtain an experience similar to the actual electronic parts assembly work, prevent errors that may occur during the assembly process, and improve proficiency. It is expected that this thesis will provide directions for the quality improvement and development of various education and training programs for virtual reality-based manufacturing processes.

Expert System for Assemblability of Products based on the Assembly Feature in Screwing (나사작업에 있어서의 조립형상 특징을 기초로 한 조립용이화 제품설계 전문가시스템 개발)

  • Mok, Hak-Soo;Kim, Gyung-Yun;Lee, Jae-Cheol
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.4
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    • pp.153-180
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    • 1994
  • The assemblability is determined by the structure of product and the relationship between composing parts and machining parts. In this paper, the bolt was divided into bolt-head, -shaft, -thread and -end. For higher assemblability in bolting process, it was analyzed the geometric and technological characteristics of bolts were analysed regarding pre- and in-assembly process. And this paper presents the knowledge-based expert system to assist for designer in the processor of designing bolt for easier assembly. The developed expert system for supporting bolt design assemblability which is named as BDFA SYSTEM consists of two system such as "BOLT DESIGN SYSTEM" which provide feasible assembly bolt design to designer and "EVALUATION SYSTEM" which provide assembly evaluation to alternative of bolt design.

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Generation of Block Assembly Sequence by Case Based Reasoning (사례기반 추론을 이용한 블록조립계획)

  • 신동목;김태운;서윤호
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.163-170
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    • 2004
  • In order to automatically determine the sequences of block assembly operations in shipbuilding, a process planning system using case-based reasoning (CBR) is developed. A block-assembly planning problem is modeled as a constraint satisfaction problem where the precedence relations between operations are considered constraints. The process planning system generates an assembly sequence by adapting information such as solutions and constraints collected from similar cases retrieved from the case base. In order to find similar cases, the process planning system first matches the parts of the problem and the parts of each case based on their roles in the assembly, and then it matches the relations related to the parts-pairs. The part involved in more operations are considered more important. The process planning system is applied to simple examples fur verification and comparison.

A Feature Based Modeling System for the Design of Welded Plate Construction (용접판 구조물의 설계를 위한 Feature 기반 모델링 시스템)

  • Kim, Dong-Won;Yang, Sung-Mo;Choi, Jin-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.30-41
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    • 1993
  • Developed in this paper is a feature based modeling system for the design of welded plat construction(WPC) which is composed of flat or bended plates represented as reference plane with a constant thickness. First, the necessity and the characteristics of the modeing system for WPC as compared with the assembly of mechanical parts are investigated. Secondly, feature library for the assembly of WPC is shown which contains several types of features like joint feature, groove feature, material feature, and precision feature. Thirdly, the assembly procedures are presented which mainly consist of both the assembly transformation and the correct assembly checking. Fourthly, weld lines of the assembled WPC are defined so that those can be used in the process planning or the manufacturing stage. Finally, a prototype by a geometric modeling software Pro/Engineer, a graphic software GL(Graphic Library), and C language on a CAD workstation IRIS.

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Agile and Intelligent Manufacturing System for a Small IT Parts Assembly (초소형 IT 부품 조립을 위한 지능형 민첩 생산시스템)

  • Kim, Won;Kang, Heui-Seok;Cho, Young-June;Jung, Ji-Young;Suh, Il-Hong
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.5
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    • pp.499-506
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    • 2007
  • The tiny camera module used in a modern cellular phone requires precise assembly processes. To meet the requirement of high resolution and functionality, the number of parts used in a camera module becomes larger and larger. As the market grows rapidly, an automatic camera phone assembly process is required. However, diverse production line and short life cycle make it difficult to build an affordable assembly line. To attack this problem, a flexible and expandable lens assembly system is proposed. To save the manufacturing line set-up time, modular concept is adopted. Also, each module is designed to have intelligence to simplify the set-up process. The assembly system is built up on the standard flat-form that includes a vibration free base, air and electric supplies, and electronic controllers, etc. Furthermore, the assembly cell has the capability of handling tiny, thin, or transparent parts which are very difficult to identify without machine vision.

Development of Integrated Assembly Process Planning and Scheduling System in Shipbuilding (조선에서의 조립공정계획과 일정계획의 지능형 통합시스템 개발)

  • Cho, Kyu-Kab;Ryu, Kwang-Ryel;Choi, Hyung-Rim;Oh, Jung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.22-35
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    • 1999
  • The block assembly process takes more than half of the total shipbuilding processes. Therefore, it is very important to have a practically useful block assembly process planning system which can build plans of maximum efficiency with minimum man-hours required. However, the process plans are often not readily executable in the assembly shops due to severe imbalance of workloads. This problem arises because the process planning is done on block by block basis in current practice without paying any attention to the load distribution among the assembly shops. this paper presents the development of an automated hull block assembly process planning system which results in the most effective use of production resources and also produces plans that enable efficient time management. If the load balance of assembly shops is to be considered at the time of process planning, the task becomes complicated because of the increased computational complexity. To solve this problem, a new approach is adopted in this research in which the load balancing function and process planning function are iterated alternately providing to each other contexts for subsequent improvement. The result of case study with the data supplied from the shipyard shows that the system developed in this research is very effective and useful.

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Assembly Unit Determination System for Hull Block Assembly Processes (선각블럭 조립에서의 조립단위 결정시스템 개발에 관한 연구)

  • 조규갑;류광렬;최형림;김성진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.938-941
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    • 1995
  • This paper is concerned with the determination of assembly unit for hull block assembly processes for shipbuilding. In this study,genetic algorithm is adopted for assembly level allocation and assemaly unit is determined by rule-based reasoning. The criteria to detemine assembly unit is to minimize welding operation time for the block assembly.

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A Study for Liquid Rocket Engine System Layout and Assembly (액체로켓 엔진시스템 배치 및 조립에 관한 연구)

  • Ryu Chul-Sung;Chung Yong-Hyun;Oh Myung-Hwan;Nam Kyoung-O;Moon Jong-Hoon;Seol Woo-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.4
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    • pp.102-108
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    • 2004
  • A layout of regenerative liquid rocket engine using turbo pump has been designed for development of high performance liquid rocket engine. each components of engine system was placed by considering assembly and characteristic. first stage engine system is controled by one plane of axis gimballing and composed of four engine assembly to cluster with launch vehicle. second stage engine system is controled by two plane of axis gimballing and composed of one engine assembly. assembly and disassembly Processes and required program have been developed. various shape of instruments were also developed for carrying out assembly and disassembly process efficiently.

A Note on the Reversibility of the Two Stage Assembly Scheduling Problem

  • Yoon, Sang-Hum;Lee, Ik-Sun;Sung, Chang-Sup
    • Management Science and Financial Engineering
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    • v.13 no.1
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    • pp.25-34
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    • 2007
  • This paper is concerned with proving a conjecture that the two stage assembly system is reversible in deterministic makespan scheduling context. The reversibility means that a job sequence in the assembly system has the same makespan as that of its reverse sequence in the disassembly system which is the reversal of the assembly system. The proposed conjecture shows that the reversibility of serial flowshops can be extended to non-serial and synchronized shops.