• Title/Summary/Keyword: Assembly Quality

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Performance Analysis of Assembly Tools for Modular House (모듈러주택 조립을 위한 조립공구의 성능분석)

  • Kim, Tae-Yeong;Kim, Seok
    • The Journal of the Korea Contents Association
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    • v.16 no.12
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    • pp.143-150
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    • 2016
  • Modular house is built by assembling various joints. Module assembly in the stage of on-site installation is very important process, because assembly process directly affects the structural stability and the quality. However, manual tools and electric-powered tools have a problem in that assembly productivity and quality are reduced during long-time usage. Although pneumatic assembly tools for modular house have been developed, but empirical analysis to compare and evaluate the performance of tools has not been sufficient. This study compares and analyzes the assembly quality and productivity by applying existing assembly tools and new pneumatic tools to the field. The analysis results show that pneumatic assembly tools are more excellent in terms of assembly productivity and quality.

Effectiveness Analysis for Productivity and Quality of Assembly Tools for Modular Housing (모듈러주택 조립용공구의 생산성 및 품질향상 효과분석)

  • Kim, Tae-Yeong;Kim, Seok
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.243-244
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    • 2016
  • The assembly of the modular housing is an important phase in the construction of pre-fabricated houses. However, the assembly tools that are commonly used in a work site have a disadvantage of decreasing the productivity and the quality. We have developed a exclusive tool for assembling modular parts. The structural stability of the developed tool has been verified in the previous studies. However, the experimental analysis was not conducted. This study analyzed the effect of improving the productivity and quality of the developed assembly tool. The result of the experimental analysis shows improvements in productivity and quality compared to the conventional assembly tool.

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A Quality Control Method of Assembly Parts Based on Parts Inspection information (부품검사정보를 이용한 조립품 품질관리방안)

  • Chung, Dae-Kwon;Yun, Won-Young
    • Journal of Korean Society for Quality Management
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    • v.23 no.3
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    • pp.140-155
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    • 1995
  • This paper proposes a quality control method of assembly parts based on parts inspection information. We use the parts inspection information for reduction of defective fraction in assembly and prediction of assembly quality. At first, we build the functional relationship between parts and assembled unit by regression analysis. Secondly, if we use the inspection informations of parts which are estimators of means and variances, we can predict the nonconforming probability of assembled unit and propose the best assembly method. In a case study, we showed the efficency of the proposed method in two part assembly.

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RFID-based Verification System and Method for Improving Quality of a Automotive Seat Assembly Line (자동차 시트 조립공정에서의 품질 향상을 위한 RFID기반 검증시스템 및 방법)

  • Kim, Heejin;Choi, Byoungju;Park, Chanmok
    • Journal of Information Technology Services
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    • v.12 no.4
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    • pp.175-186
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    • 2013
  • Among many automotive manufacturing processes, an assembly process has the smallest automatization percentage. As the correct assembly of the supplied components according to its specification is directly related with the quality of the final product, it is of the utmost importance to reduce the possible human errors in the assembly line. However, due to the lack of an effective verification system for an assembly line, currently, there is huge cost loss caused by the errors in seat assembly every year. Therefore, in this paper, to overcome the limit of the current verification method and to prevent the occurrence of assembly errors caused by mismatching assembling components or its specifications, a verification system and its method is proposed employing the RFID technology. The system is for automatic detection of the assembly errors, so that it can reduce the time and effort needed for verification and maximize the work efficiency. Also, by preventing the assembly errors in advance, the productivity can be increased through a quality innovation.

A Study on the Comparison of the Economics of Manual Assembly Process (수공조립공정(手工組立工程)의 경제성(經濟性) 비교(比較)에 관한 연구(硏究))

  • Jo, Jae-Ip
    • Journal of Korean Society for Quality Management
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    • v.10 no.2
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    • pp.10-17
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    • 1982
  • Three different manual assembly techniques are evaluated by relating the effects of component quality to the total cost of the product. The results show that the choice of the scrapping or repairing the defective products or alternatively, salvaging the acceptable parts, may effect the total product cost by as much as 400 per cent. This paper emphasizes the need for accurate control quality of parts in assembly if low-cost manufacture is to be achieved.

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Welding Quality Evaluation on the LASER Welding Parts of the Spacer Grid Assembly for PWR Fuel Assembly (경수로 원전연료용 지지격자체의 LASER 용접부위 평가)

  • Song Gi Nam;Yun Gyeong Ho;Gang Heung Seok;Lee Gang Hui;Kim Su Seong
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.67-69
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    • 2004
  • The fuel assemblies as the nuclear fuel for the pressurized water reactor(PWR) are loaded in the reactor core throughout the residence time of three to five years. The spacer grid assembly, which is an interconnected array of slotted grid straps and is welded at the intersections to form an egg crate structure, is one of the main structural components of the fuel assembly. The spacer grid assembly is structurally required to have enough buckling strength under various kinds of lateral load acting on the fuel assembly so as to keep the fuel assembly straight. To meet the requirement, integrity on the spacer grid welding parts should be carefully checked. In this study, welding quality of the spacer grid assembly welded by several welding companies are examined and compared.

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Quality Indicator Based Recommendation System of the National Assembly Members for Political Sponsors (품질지표기반 정치 후원금 지원을 위한 국회의원 추천시스템 연구)

  • Jung, Hyun Woo;Yoon, Hyung Jun;Lee, See Eun;Park, Sol Hee;Sohn, So Young
    • Journal of Korean Society for Quality Management
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    • v.49 no.1
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    • pp.17-29
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    • 2021
  • Purpose: During 2015-2019, the average amount of political donation to the national assembly members in Korea was 1,000 won per person. Despite its benefits such as receiving tax credits, the donation system has not been actively practiced. This paper aims to promote political donations by suggesting a recommendation system of national assembly members by analysing the bills they proposed. Methods: In this paper, we propose a recommendation system based on two aspects: how similar the newly proposed or ammended bills are to the sponsors' interest (similarity index) and how much effort national assembly members put into those bills (intensity index). More than 25,000 bills were used to measure the recommendation quality index consisted with both the similarity and the intensity indices. Word2vec was used to calculate the similarity index of the bills proposed by the national assembly member to the sponsor's interest. The intensity index is calculated by diving the number of newly proposed or entirely revised bills with the number of senators who took part in those bills. Subsequently, we multiply the similarity index by the intensity index to obtain the recommendation quality index that can assist sponsors to identify potential assembly members for their donation. Results: We apply the proposed recommendation system to personas for illustration. The recommendation system showed an average f1 score about 0.69. The analysis results provide insights in recommendation for donation. Conclusion: n this study, the recommendation system was proposed to promote a political donation for national assembly members by creating the recommendation quality index based on the similarity and the intensity indices. We expect that the system presented in this paper will lower user barriers to political information, thereby boosting political sponsorship and increasing political participation.

Selection of Assembly Sequences Based on Flexible Assembly Systems Performance

  • Jeong, Bong-Ju
    • Management Science and Financial Engineering
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    • v.1 no.1
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    • pp.67-90
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    • 1995
  • In planning an assembly system, choosing the proper assembly sequence is one of the most important decisions because it significantly affects the costs associated with the assembly process. This paper deals with the selection of assembly sequences in flexible assembly systems. The selection criterion is the minimization of makespan to complete all assembly products. This problem is formulated as a "modified FAS scheduling problem" (MFASSP) and its scheduling procedure is described. The experimental results show that the procedure is very efficient for both quality of solution and computation time.

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Design and Analysis of Main Bearing Assembly for Thermal Power Plant's Ventilation Equipment (화력발전소 통풍설비의 Main Bearing Assembly 설계 및 해석)

  • Ryu, Hyeong-Ryong;Cho, In-Ho;Kim, Seong-Gwan;Jeon, Seong-Il;Pyoun, Young-Sik
    • Transactions of the KSME C: Technology and Education
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    • v.1 no.1
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    • pp.129-138
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    • 2013
  • Constant airflow should be kept in order to operate a constant-fired boiler of thermal power plants. Main Bearing Assembly Unit which rotates the ventilation fan does very important role to maintain constant airflow. However, the demand to the output of power is getting increased while the quality level of coal is getting worse than the initial level of design criteria. Especially cost wise operation considering increasing output and the difficulty to supply good quality coal drive increasing supply of low quality coal. As a result, the service life of Main Bearing Assembly is getting shorter till 2~3 years which is just a half of the life of original design. In this study, what causes to shorten the service life of Main Bearing Assembly Unit is analyzed through the reverse engineering and analysis and how to improve the service life more than two times to current situation is explained.

A Knowledge-based System for Assembly Process Planning (조립 공정계획을 위한 지식기반 시스템)

  • Park, Hong-Seok;Son, Seok-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.29-39
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    • 1999
  • Many industrial products can be assembled in various sequences of assembly operations. To save time and cost in assembly process and to increase the quality of products, it is very important to choose an optimal assembly sequence. In this paper, we propose a methodology that generates an optimal assembly sequence by using the knowledge of experts. First, a product is divided into several sub-assemblies. Next, the disassembly sequences of sub-assembly are generated using disassembly rules and special information can be extracted through the disassembly process. By combining every assembly sequence of sub-assemblies, we can generate all the possible assembly sequences of a product. Finally, the expert system evaluates all the possible assembly sequences and finds an optimal assembly sequence. It can be achieved under consideration of the parameters such as assembly operation, tool change, safety of part. basepart location, setup change, distance, and orientation. The developed system is applied to UBR(Unit Bath Room) example.

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