• Structural Engineering and Mechanics
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• 제72권5호
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• pp.557-568
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• 2019

Accurate modeling of contact interface in bolted joints is crucial in predicting the dynamic behavior for bolted assemblies under external load. This paper presents a contact pressure distribution based non-uniform virtual material method to describe the joint interface of assembly structure, which is connected by sparsely distributed multi-bolts. Firstly, the contact pressure distribution of bolted joints is obtained by the nonlinear static analysis in the finite element software ANSYS. The contact surface around bolt hole is divided into several sub-layers, and contact pressure in each sub-layer is thought to be evenly. Then, considering multi-asperity contact at the micro perspective, the relationship between contact pressure and interfacial virtual material parameters for each sub-layer is established by using the fractal contact theory. Finally, an experimental platform for the dynamic characteristics testing of a beam lap structure with double-bolted joint is constructed to validate the efficiency of proposed method. It is found that the theoretical results are in good agreement with experimental results by impact response in both time- and frequency-domain, and the relative errors of the first four natural frequencies are less than 1%. Furthermore, the presented model is used to examine the effect of rough contact surface on dynamic characteristics of bolted joint.

• 품질경영학회지
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• 제49권3호
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• pp.255-268
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• 2021

Purpose: We sought to understand why a high-speed rotating projectile featuring a fuze-and-body assembly sometimes exhibited airburst, and we intended to improve the flight stability by eliminating airburst. Methods: We performed characteristic factor analysis, structural mechanics modeling, and dynamic modeling and simulation; and we scheduled firing tests to discover the cause of airburst. We used a step-by-step procedure to analyze the reliability function for selecting the bonding force standard that prevents airburst. Results: The 00MM high-speed rotating projectile features a fuze bonded to a body assembly; the bonding sometimes can break on firing. The resulting contact force, vibration and roll damping during flight generated yaw. Flight became unstable; fuze operation triggered an airburst. Our reliability test improved the bonding force standard (the force was increased). When the bonding force was at least the minimum required, a firing test revealed that airburst/flight instability disappeared. Conclusion: Analysis and identification of the causes of flight instability and airburst render military training safer and enhance combat power. Ammunition must perform as designed. Our method can be used to set standards that improve the performances of similar types of ammunition.

• 한국산업정보학회논문지
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• 제26권4호
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• pp.19-32
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• 2021

군용 항공기에 대한 모든 정비작업은 항공기 정비매뉴얼의 내용을 기반으로 수행되고 있다. 많은 정비 작업 가운데 특히 부품의 교환작업은 정비작업 가운데에서도 그 비중이 가장 높다. 부품의 교환작업에서는 부품의 형상 파악과 부품간의 체결관계 및 작업절차에 대한 정확한 이해가 대단히 중요하다. 그러나 군은 물론 민간에서 사용되는 정비매뉴얼은 모두 정비작업절차를 간단한 설명과 개략적인 그림으로 표현하고 있어 정확한 작업절차는 물론 부품의 형상을 이해하는데도 어려움이 있다. 반면에 항공기 부품을 3D 모델로 제작한다면 부품을 자유로운 방향에서 관찰할 수 있을 뿐만 아니라 3D 모델링 SW에서만 가능한 강력한 가시화(visualization) 기능을 통해 내부형상이나 체결관계도 쉽게 확인이 가능하다. 특히 정비작업을 3D 애니메이션으로 제작하면 실제와 동일한 순서로 정비작업을 3D 영상으로 관찰할 수 있어 작업절차를 직관적으로 파악하는데 도움이 될 것이다. 이에 본 연구에서는 3D 모델링 SW인 Solidworks를 활용한 3D 정비매뉴얼 개발방법을 제안하고 이에 따라 B747 항공기의 통합구동발전기 교환작업에 대한 3D 정비매뉴얼을 개발하였다. 또 개발된 3D 정비매뉴얼을 기존매뉴얼과 비교하여 그 장단점을 파악하였다. 정비매뉴얼에서 부품 교환에 대한 내용은 기종에 관계없이 비슷하므로 본 연구에서 제안된 방법은 군용항공기용 정비매뉴얼 개발에도 충분히 적용이 가능할 것으로 기대된다.

• International Journal of Naval Architecture and Ocean Engineering
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• 제9권3호
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• pp.315-325
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• 2017

The design dimension may not be satisfactory at the final stage due to the welding during the assembly stage, leading to cutting or adding the components in large structure constructions. The productivity is depend on accuracy of the welding quality especially at assembly stage. Therefore, it is of utmost importance to decide the component dimension during each assembly stage considering the above situations during the designing stage by exactly predicting welding deformation before the welding is done. Further, if the system that predicts whether welding deformation is equipped, it is possible to take measures to reduce deformation through FE analysis, helping in saving time for correcting work by arresting the parts which are prone to having welding deformation. For the FE analysis to predict the deformation of a large steel structure, calculation time, modeling, constraints in each assembly stage and critical welding length have to be considered. In case of fillet welding deformation, around 300 mm is sufficient as a critical welding length of the specimen as proposed by the existing researches. However, the critical length in case of butt welding is around 1000 mm, which is far longer than that suggested in the existing researches. For the external constraint, which occurs as the geometry of structure is changed according to the assembly stage, constraint factor is drawn from the elastic FE analysis and test results, and the magnitude of equivalent force according to constraint is decided. The comparison study for the elastic FE analysis result and measurement for the large steel structure based on the above results reveals that the analysis results are in the range of 80-118% against measurement values, both matching each other well. Further, the deformation of fillet welding in the main plate among the total block occupies 66-89%, making welding deformation in the main plate far larger than the welding deformation in the longitudinal and transverse girders.

• 한국전산구조공학회논문집
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• 제26권3호
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• pp.199-205
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• 2013

본 논문에서는 와이어 하네스의 피로 내구 수명을 예측하기 위해 와이어, 번들, 실차단계의 유한요소 해석 방법론이 연구되었고 이를 위한 피로 내구 시험 기기가 개발되었다. 와이어 하네스 시스템을 구성하는 5가지 종류의 와이어에 대한 응력-수명 그래프를 얻기 위해 개발된 피로 시험기를 이용하여 반복 굽힘 움직임을 인가하였다. 와이어를 구성하는 도선과 피복의 재료 모델링을 위해 혼합의 법칙이 적용된 등가모델을 이용하였다. 번들 해석과 시험을 통하여 와이어 간의 접촉조건과 번들의 테이핑조건이 정립되었다. 와이어 및 번들 단계의 결과들은 실차 단계의 해석에 적용되었다. 실차단계의 해석을 위해 번들과 그로맷으로 구성된 와이어 하네스 시스템을 수치적으로 모델링 하였으며, 차량 문의 개폐조건이 와이어 간의 접촉조건과 함께 적용되었다. 유한요소 해석을 이용한 실차 모델의 피로 내구 해석을 통해 70만회 이상의 피로 수명이 도출 되었으며, 실차 조건의 시험 결과와비교하여 타당성을 검증하였다.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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• pp.536-542
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• 2017

연소 중 고온, 고압, 고속의 연소가스가 작용하는 노즐조립체(Nozzle Assembly)는 다양한 부품(노즐목/내열재/구조체)이 접촉(Contact)/접착(Bonding)의 형태로 조립되며, 유동(경계층 유동장)-열(기계/화학적 삭마, 숯 등 열반응, 열전달)-구조(마찰, 접촉, 접착, 동적거동 및 열응력)적 복합하중이 내부에 작용하며 복잡한 거동을 보이기 때문에 정확한 구조적 안전성을 계산하는데 한계가 있다. 본 연구는 연소시험 후 노즐목 깨짐 현상이 발생한 노즐조립체에 대해 연소시간 중 열-구조적 거동 분석을 해석적으로 수행하였다. 연소시간 중 시간별/위치별로 유동해석(Fluid Analysis)에서 계산된 내부압력과, 열반응/열해석(Thermal Surface Reaction&Ablation Analysis)에서 계산된 노즐 표면의 삭마량 및 대류열전달계수가 구조해석의 경계/하중조건으로 부여된 후 열변형 해석이 수행되는 연동해석(Co-simulation)기법을 사용하였다. 특히 구조해석 시 각 부품별 경계면의 접착/접촉/마찰조건을 달리하며 연소시험 시 계측된 변형률값과 비교하여 가장 유사한 연소 중 거동분석 조건을 도출하였다.

• 한국CDE학회논문집
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• 제17권2호
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• pp.79-90
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• 2012

In digital virtual manufacturing simulation, Digital Human widely used to optimal workplace design, enhancing worker safety in the workplace, and improving product quality. However, the case of ergonomics simulation solutions to support digital human modeling, Optimal DHM (Digital Human Model) data needed to develop and perform DHM will collect information related to the production process. So simulation developer has burden of collecting information. In this study, to overcome the limitations of existing solutions, we proposed the ADAGIO(Automated Digital humAn model development for General assembly usIng Ontology) framework. The ADAGIO framework was developed for DHM ontology to support optimal deployment of digital virtual environment and in order to ensure consistency of simulation components that are required for simulation modeling was made of a library.

• Nuclear Engineering and Technology
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• 제49권7호
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• pp.1457-1462
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• 2017

Unsteady thermal processes in storage containers with spent nuclear fuel were modeled. The daily fluctuations of outer ambient temperatures were taken into account. The modeling approach, which is based on the solving of conjugate and inverse heat transfer problems, was verified by comparison of measured and calculated temperatures in outer channels. The time delays in the reaching of maximal temperatures for each spent fuel assembly were calculated. Results of numerical investigations show that daily fluctuation of outer temperatures does not have a large influence on the maximal temperatures of stored spent fuel, so that fluctuation can be neglected and only daily average temperature should be considered for safety estimation using the "best estimation" approach.

• 한국생산제조학회지
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• 제7권4호
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• pp.64-72
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• 1998

This paper a new approach to the design of machine vision technique with a camera modeling that accounts for major sources of geometric distortion, namely, radial, decentering, and thin prism distortion. Radial distortion causes an inward or outward displacement of a given image point from its ideal location. Actual optical systems are subject to various degrees of decentering , that is , the optical centers of lens design and manufacturing as well as camera assembly. It is our propose to develop the vision system for the pattern recognition and the automatic test of parts and to apply the line of manufacturing. The performance of proposed vision system is illustrated by simulation and experiment.

• 한국정밀공학회지
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• 제13권9호
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• pp.84-93
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• 1996

This paper describes the development of new feature positioning method which embedded into the top-down assembly modeling system supporting conceptual design. In this work, the user provides the geometric constraints representing the position and size of features, then the system calculates their proper solution. The use of geometric constraints which are easy to understand intuitively enables the user to represent his design intents about geometric shapes, and enables the system to propagate the changes automatically when some editing occurs. To find the proper solution of given constraints, the Selective Solving Method in which the redundant or conflict equations are detected and discarded is devised. The validity of feature shapes satisfying the constraints can be maintained by this technique, and under or over constrained user-defined constraints can also be estimated. The problems such as getting the initial guess, controlling the multiple solutions, and dealing with objects of rotational symmetry are also resolved. Through this work, the feature based modeling system can support more general and convenient modeling method, and keeps the model being valid during modifying models.