• Title/Summary/Keyword: Assembling unit

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Development and Optimization of Engine Module for Hybrid System Simulator (하이브리드 시스템 시뮬레이터용 엔진 모듈 개발과 최적화에 관한 연구)

  • Jeon, Dae-Il;Gong, Ho-Jeong;Hwang, In-Goo;Myung, Cha-Lee;Park, Sim-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.14-22
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    • 2010
  • Hybrid Electronic Vehicle (HEV) is one of the solutions of high oil price and environment problem. Recently, study of HEV is important for automobile industry. However HEV has a lot of components and there are many cases for assembling, it's impossible to test results from assembling by using real vehicles. To solve this problem, hybrid system simulator is required. The purpose of this study is to develop and optimize of engine module for hybrid system simulator. The commercial 1-D engine simulation program, WAVE is used to get the engine capacity and performance data and 1-D simulation model of base engine is compared with engine experiment results. Using the data, the engine module is developed based on the MATLAB Simulink. There are blocks of base engine, Single-CVVT engine and Dual-CVVT engine. The effect of acceleration and deceleration is applied to each engine block. In addition, the control and processing logics for CIS technology are developed. Finally the simulator operates FTP-72 mode test.

The Development of Tool Position Tracking system Based on UWB for Automotive Assembly Process (자동차 조립공정 작업의 실시간 모니터링을 위한 UWB 기반 공구위치 추적 시스템 개발)

  • Jeong, Seung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.8
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    • pp.657-661
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    • 2019
  • The automobile industry is representative industry of complex characteristics, which employing 10 million people, the largest manufacturing industry over $1 trillion in sales and assembling with 20,000 parts to make complete automobile and automobile assembly processes have a lower automation rate than other processes, which is labor intensive processes of assembling to painted body with 3,000 components such as seats, built-in, instrument panel, glass, engine, transmission units. However, the current assembly process does not have real-time monitoring. If a tool position tracking system is adapted to assembly process for directing consistent work order and checking for missing work, the productivity and quality improvement of the assembly process can be achieved by preemptively preventing possible defects in the assembly process. So, this paper aims to develop a Tool Position tracking system using UWB(Ultra Wide Band) with trilateration and proves their effectiveness for real-time monitoring of automotive assembly process.

An Assignment Rule for Balancing Two-sided Assembly Lines (양면 조립라인 밸런싱을 위한 할당규칙)

  • Lee, Tae-Ok;Kim, Yeo-Keun
    • IE interfaces
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    • v.10 no.2
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    • pp.29-40
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    • 1997
  • This paper considers two-sided (left and right side) assembly lines which are often used, especially in assembling large-sized products such as trucks and buses. A large number of exact algorithms and heuristics have been proposed to balance one-sided lines. However, little attention has been paid to balancing two-sided assembly lines. This paper presents an efficient assignment rule for balancing two-sided assembly lines. The rule involves maximizing relatedness and slackness between works. We first investigate the characteristics of two-sided line balancing and devise new measures for the balancing. We in this rule assign workstations a set of tasks rather than an unit task at a time. a priority rule of assigning the sets is proposed. Extensive computational experiments are carried out to make the performance comparison between the proposed rule and existing ones. The computational results show that our rule is promising in solution quality.

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A Study of Permanent Form System by Thin Precast Concrete Panel (II) (박판 프리캐스트 콘크리트 영구거푸집 시스템 연구 (II))

  • 남기룡;정문영;정문열;서치호;김윤일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.749-754
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    • 1997
  • Nowadays domestic building market has undergone several changes. Labor costs are too high and materials are in short supply. These raised building costs and therefore lowered productivity. At this point it is the best way to reduce manual labor and find alternative materials that can improve productivity. In the building process form work take the most part of it. So many formwork systems were developed to reduce the construction period and labor cost. But their technical improvements just limited to adjust form shape-the role of form is not changed. This research developed a new formwork systems that can function to unify or minimze the unit process with cast-in-place type permanent form. In former study (reported in '97 spring seminar), we did the assembling test with column and beam clamps. Furthermore, In this paper, we examined the total systems of form erections and evaluated the structural performances.

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Nonlinear Behavior Analysis of Connections Between Modular Units Using Connecting Steel Plate (연결 강판을 이용한 모듈러 유닛 간 접합부의 비선형 거동 해석)

  • Kim, Hyeon-Gu;Yoo, Jung-Han
    • Journal of Korean Association for Spatial Structures
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    • v.23 no.2
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    • pp.45-52
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    • 2023
  • Modular construction is an economical and efficient construction that reduces time and costs by manufacturing units in factories and constructing them on site. Currently, the demand for modular construction is increasing not only abroad but also domestically. As the demand for modular construction increases, a lot of development and research on connections between modular units are being conducted. Connections between modular units should be quick and simple to assemble when assembling units on site, and should be in a form that allows each unit to be connected regardless of direction. In addition, it must be able to exert sufficient strength against external loads. In this study, a connection between modular units using connecting steel plates and bolts was proposed, and the nonlinear behavior of the connection to external lateral force was analyzed through finite element analysis, and resistance performance was evaluated.

Development of Environment Assessment Software for Electronic Multiple Unit (EMU) (전동차 환경성 평가 S/W RACE의 개발)

  • Kim, Yong-Ki;Lee, Jae-Young;Lee, Cheul-Kyu;Eun, Jong-Hwan
    • Journal of the Korean Society for Railway
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    • v.11 no.3
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    • pp.211-215
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    • 2008
  • Generally, an EMU (Electronic Multiple Unit) is manufactured by assembling a large number of components and parts with extensive raw materials. Throughout its entire life cycle, much both the complicated system and long operating period. Therefore, it is necessary to the environmental performance of EMUs from raw materials to waste. In this study, RACE (Rail Assessment for Clean Environment) was developed as the software that can analyze the environmental RACE had several LCI (Life Cycle Inventory) database for main components as well as principal materials in EMUs. In the future, RACE can also be used as a tool for environmental communication between manufacturers and operators. Also, we will improve RACE continuously to assess more easily the environment of rolling stocks EMU for user.

Dual-Coupled Inductor High Gain DC/DC Converter with Ripple Absorption Circuit

  • Yang, Jie;Yu, Dongsheng;Alkahtani, Mohammed;Yuan, Ligen;Zhou, Zhi;Zhu, Hong;Chiemeka, Maxwell
    • Journal of Power Electronics
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    • v.19 no.6
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    • pp.1366-1379
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    • 2019
  • High-gain DC/DC converters have become one of the key technologies for the grid-connected operation of new energy power generation, and its research provides a significant impetus for the rapid development of new energy power generation. Inspired by the transformer effect and the ripple-suppressed ability of a coupled inductor, a double-coupled inductor high gain DC/DC converter with a ripple absorption circuit is proposed in this paper. By integrating the diode-capacitor voltage multiplying unit into the quadratic Boost converter and assembling the independent inductor into the magnetic core of structure coupled inductors, the adjustable range of the voltage gain can be effectively extended and the limit on duty ratio can be avoided. In addition, the volume of the magnetic element can be reduced. Very small ripples of input current can be obtained by the ripple absorption circuit, which is composed of an auxiliary inductor and a capacitor. The leakage inductance loss can be recovered to the load in a switching period, and the switching-off voltage spikes caused by leakage inductance can be suppressed by absorption in the diode-capacitor voltage multiplying unit. On the basis of the theoretical analysis, the feasibility of the proposed converter is verified by test results obtained by simulations and an experimental prototype.

Structural Performance of the Modular System with Fully Restrained Moment Connections using Ceiling Bracket (천장 브래킷을 이용한 완전강접합 모듈러 시스템의 구조성능)

  • Lee, Seung-Jae;Kwak, Eui-Shin;Park, Jae-Seong;Kang, Chang-Hoon;Shon, Su-Deok
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.33 no.12
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    • pp.37-44
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    • 2017
  • Due to structural characteristics, construction costs and duration of a modular system would be saved by minimizing the schedule on the job site. As such, it is crucial to develop a connection that can guarantee stiffness while allowing for simple assembling. Particularly, the mid- to high-rise construction of the modular system necessitates the securing of the structural stability and seismic performance of multi-unit frames and connections, and thus, the stiffness of unit-assembled structures needs to be re-evaluated and designed. However, evaluating a frame consisting of slender members and reinforcing materials is a complicated process. Therefore, the present study aims to examine the structural characteristics of a modular unit connection based a method for reinforcing connection brackets and hinges while minimizing the loss of the cross section. Toward this end, the study modeled the beam-to-column connection of a modular system with the proposed connection, and produced a specimen which was used to perform a cycling loading test. The study compared the initial stiffness, the attributes of the hysteretic behavior, and the maximum flexural moment, and observed whether the model acquired the seismic performance, compared to the flexural strength of the steel moment frame connection that is required by the Korean Building Code. The test results showed that the proposed connection produced a similar initial stiffness value to that of the theoretical equation, and its maximum strength exceeded the theoretical strength. Furthermore, the model with a larger ceiling bracket showed higher seismic performance, which was further increased by the reinforcement of the plate.

Infrared Light Absorbance: a New Method for Temperature Compensation in Nondispersive Infrared CO2 Gas Sensor

  • Yi, Seung Hwan
    • Journal of Sensor Science and Technology
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    • v.29 no.5
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    • pp.303-311
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    • 2020
  • Nondispersive infrared CO2 gas sensor was developed after the simulation of optical cavity structure and assembling the optical components: IR source, concave reflectors, Fresnel lens, a hollow disk, and IR detectors. By placing a hollow disk in front of reference IR detector, the output voltages are almost constant value, near to 70.2 mV. The absorbance of IR light, Fa, shows the second order of polynomial according to ambient temperatures at 1,500 ppm. The differential output voltages and the absorbance of IR light give a higher accuracy in estimations of CO2 concentrations with less than ± 1.5 % errors. After implementing the parameters that are dependent upon the ambient temperatures in microcontroller unit (MCU), the measured CO2 concentrations show high accuracies (less than ± 1.0 %) from 281 K to 308 K and the time constant of developed sensor is about 58 sec at 301 K. Even though the estimation errors are relatively high at low concentration, the developed sensor is competitive to the commercial product with a high accuracy and the stability.

A Study on the Design Development Methods and the Characteristics of Zero Waste Fashion Design (최소폐기물 패션디자인의 디자인 개발방식 및 특성 연구)

  • Han, Seung Soo;Suh, Seung Hee
    • Journal of the Korean Society of Costume
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    • v.66 no.4
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    • pp.61-76
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    • 2016
  • The importance of environment has come into focus recently, and this has led to increased attention on zero waste fashion design as a method to minimize waste from the production stage of fashion goods. The purpose of this study was to analyze the development method types and the characteristics of zero waste fashion design in order to study the eco-friendly meanings of zero waste fashion design, as well as its meaning as creative design development methods. Through the case analysis of recent designs, the design types of zero waste fashion design were largely classified into cut and sew, folding, draping, and non-woven types, and they were classified again according to the characteristics of production process. According to the result of analyzing fashion design development methods of zero waste fashion designs based on the process of completing design, they were classified into pattern making, computer programming, draping, assembling of the unit, and non-woven moulding methods, and the aspect of combined use rather than utilization of one method appeared. Formative characteristics of zero waste fashion design included decorative beauty, formative beauty, and transformable beauty and its design characteristics were fortuity and unexpected properties, breaking stereotypes, structural flexibility and futuristic innovation.