• Title/Summary/Keyword: As-Welded

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A Study of the Thickness Effect using Structural Stress Approach for Fillet Welded Joints (구조 응력 기법을 적용한 필릿 용접부 두께 지수 산정에 관한 연구)

  • Xin, Wen-Jie;Oh, Dong-Jin;Kim, Myung-Hyun
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.37-42
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    • 2014
  • In this study, non-load-carrying fillet welded joints fabricated using EH grade-steel are evaluated with the structural stress approach. The thickness effect was investigated by a study on welded steel joints with thickness ranging from 25 to 80mm. As-welded joint for main plate thickness of 25 to 80mm, the fatigue strength is reduced gradually. On the other hand, in case of main plate thickness of 25 to 80mm, the structural stress concentration factor increases gradually. As a result, for structural stress approach, thickness effect is not required for correction. Based on these results, a new evaluation fillet welded joint for fatigue design purposes has been proposed FAT 125.

Latest Technology of Non Destructive Inspection for Welded Structure (용접구조물의 최신 비파괴 검사기술)

  • Kim, Youngsik;Kil, Sangcheol
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.63-70
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    • 2017
  • As the Non Destructive Test (NDT) for the welded structure, PT(Penetration Test). MT(Magnetic Test), RT (Radioisotope Test) and UT(Ultrasonic Test) methods are widely used in practice. These NDT methods have been developed toward high efficiency, low cost, real time, and high precise new NDT. For example, RT methods are developed to CT(Computed Tomography)and DR(Digital Radiography), and UT metheds are developed into Phased array, Guide wave, TOFD method. Moreover, the Infrared thermography and Laser ultrasonic technique are newly developed for applying in high temperature objects as the non-contact NDT methods. In this review paper the new high efficiency NDT methods for the welded structure are introduced and the trend of NDT rules applying in welded structure are described.

Analytical Approach on the Concrete Columns with Welded Reinforcement Grids (격자형 용접 띠철근으로 보강된 콘크리트 기둥의 해석적 접근)

  • Choi, Chang Sik;Murat, Saatcioglu;Mongi, Grira
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.1
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    • pp.137-146
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    • 1999
  • Analysis of R/C columns requires modeling of the plastic hinge region, as well as nonlinear material characteristics. This becomes a challenging task in view of the nonlinearity of both steel and concrete. Furthermore, formation and progression of plasticity in the hinge is a difficult phenomenan to simulate, especially under reversed cyclic loading and decaying strength conditions. This research provide one analytical model employed in column analysis, including the analysis procedure for establishing inelastic force-deformation relationships. The analytical results show good correlation with experimental data. The employed procedure with the adopted analytical models can be used to compute inelastic displacements of concrete columns with welded reinforcement grids. The inelastic deformability beyond the peak was similar to those indicated by columns with conventional ties. The superior performance of columns with welded grids may be attributed to the improved confinement characteristics of grids associated with increased rigidity of welded ties.

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Analysis of Deformation Characteristics for Deep Drawing of Laser-welded Dlank (레이저 용접 소재의 디프 드로잉 성형특성 해석)

  • Kim, Yeong-Seok;Ha, Dong-Ho;Jeong, Gi-Jo;Seo, Man-Seok
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.519-529
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    • 1998
  • In automotive industries the stamping of laser-welded blank gives many merits which bring about dimensional accuracy, strong body assembly and high productivity. However the welding of blanks with different thickness or/and different strength materials introduces many challenging formability problems for process development and tool design. in this paper the deformation characteristics for deep drawing process of laser-welded blank with different thickness sheets are investigated by experiment as well as by FEM simulation. The blank holding force ratio to avoid the movement of weld line was suggested and compared with the experimental result for cylindrical and rectangular cup drawing process. The optimal location of weld line in laser-welded blank with different thickness sheets is calculated to compensate for the movement of weld line on deep drawing process. In addition the effect of location of weld line on formability is clarified using FEM simulation.

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Experimental Study on Hardness and Wear Characteristics of Welded Rails (레일 용접부의 경도와 마멸특성에 관한 실험적 연구)

  • Kim, Chung-Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.2 s.173
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    • pp.431-437
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    • 2000
  • In this paper, thermite and gas pressure weldings have been used to join rails in-track and analyzed as functions of hardness and wear characteristics. The wear rate of thermite welded rail is low compared with that of gas pressure welded rail, which is tested in a pin-on-disk wear tester. The hardness of thermite welded materials is relatively high and narrowly distributed between three zones; welded part, thermally affected zone, and base matrix. Wear of a welded rail may be a major factor in railroad maintenance costs and failures at the rail-rail huh joint.

Forming Characteristics of Laser Welded Tailored Blanks I : Tensile Deformation Characteristics. (레이저 용접 테일러드 블랭크의 기본 성형특성 I : 인장변형 특성)

  • Park, Gi-Cheol;Han, Su-Sik;Kim, Gwang-Seon;Gwon, O-Jun
    • Transactions of Materials Processing
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    • v.7 no.1
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    • pp.23-35
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    • 1998
  • In order to analyze the tensile deformation characteristics of laser welded tailored blanks. laser welded blanks of different thikness and strength combinations were prepared and tensile tests were done. The tensile elongation along the direction perpendicular to weld line of laser welded blanks was reduced as increasing the deformation restraining force (strength X thicknes) ratio between two welded sheets and fracture occurred at weaker side of base sheets if void ration of welded sheets and fracture occurred at weaker side of base sheets if void ratio of weld section was less than 45% The tensile elongation along weld line reached above 90% of the elongation of base material if welding was done perfectly. Total elongation along the direction perpendicular to weld line was able to be predicted by force equilibrium and power law behavior of base sheets and it was related with the deformation of stronger sheet and formability of weaker side.

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Experimental Study on Hardness and Wear Characteristics of Welded Rails (레일 용접부의 경도와 마멸특성에 관한 실험적 연구)

  • 김청균;황준태;나성훈;민경주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.234-243
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    • 1998
  • In this paper, thermite and gas pressure weldings have been used to join rails in-track and analyzed as functions of hardness and wear characteristics. The wear rate of thermite welded rail is low compared with that of gas pressure welded rail, which is tested in a pin-on-disk wear tester. The hardness of thermite welded materials is relatively high and narrow distributed between three zones, welded part, thermally affected zone, and a base matrix. Wear of a welded rail may be a major factor in railroad maintenance costs and failures at the rail-rail butt joint.

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Strength and Ductility of R/C Columns with Welded Reinforcement Grids(II) - Focused on Comparisons with Columns Confined by Conventional Reinforcement (용접 띠철근으로 보강된 철근콘크리트 기둥의 강도와 연성(II) - 보편적인 띠철근 보강 기둥과의 비교를 중심으로)

  • ;Murat Saatcioglu;Mongi Grira
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.561-568
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    • 1997
  • Conventional confinement reinforcement for rectangular columns consist of closely spaced perimeter hoops, overlapping hoops, and crossties. One of the potential alternatives to conventional reinforcement is a welded reinforcement grid, prefabricated to required size and volumetric ratio of transverse reinforcement. An experimental investigation was carried out to investigate the strength and deformability of reinforced concrete columns confined with welded reinforcement grids. The comparisons of the envelopes of experimental force-displacement hysteric relationships for columns confined by welded grids with analytically generated force-displacement curves for columns confined with conventional ties. In general, inelastic deformability beyond the peak, as indicate by the slope of the cuvers, was similar to those indicated by columns with conventional ties. The superior performance of columns with welded grids may be attributed to the improved confinement characteristics of grids associated with increased rigidity of welded ties.

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Design of Weld Line of a Tailor Welded Blank by Inverse Finite Element Analysis (유한요소 역해석을 이용한 Tailor Welded Blank의 용접선 설계)

  • Lee, Choong-Ho;Huh, Hoon;Han, Soo-Sik
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.89-92
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    • 1997
  • Design of a weld line in a tailor welded blank is indispensable for good manufacturing of stamped parts as assigned, since the intial weld line is distorted severely with forming. The initial weld line has to be determined such that desired weld line in a formed part can be obtained. The initial weld line was predicted by inverse finite element analysis from the desired weld line in a formed part. The inverse approach is applied to the cylindrical and square cup drawing with tailor welded blanks. The applications demonstrates that the approach is useful for design of weld line of tailor welded blank.

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Analysis of Stress Singularities on Interfaces of Friction Welded Dissimilar Materials (마찰용접에 의한 이종재 접합계면에 대한 응력특이성의 해석)

  • Chung, Nam-Yong;Park, Chul-Hee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.142-148
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    • 2005
  • In this paper, the stress singularity on interface of friction welded dissimilar materials was investigated by using 2-dimensional elastic boundary element method. It is required that stress distributions and stress singularities on an interface for friction welded dissimilar materials analize to establish strength evaluation. The stress singularity index ($\lambda$) and stress singularity factor ($\Gamma$) were calculated from the results of stress analysis. The stress singularities on variations for shapes and thickness of friction welded flashes were analized and discussed. This paper suggested that the strength evalution by using the stress singularity factors as fracture parameters, considering the stress singularity on an interface edge of friction welded dissimilar materials were very useful.