• Title/Summary/Keyword: Arc-length method

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A Study on Development of Algorithm for Seam Tracking by Considering Weld Defects in Horizontal Fillet Welding (수평필릿용접에서 용접결함을 고려한 용접선 자동추적 알고리즘개발에 관한 연구)

  • 문형순;나석주
    • Proceedings of the KWS Conference
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    • 1996.10a
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    • pp.139-141
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    • 1996
  • Among various welding parameters, the welding current which is inversely proportional to the tip-to-workpiece distance in GMAW is an essential parameter to monitor the GMAW process of horizontal fillet joints. For the case of weld defect such as overlap in horizontal fillet welding, therefore, the signal processing for process monitoring or automatic seam tracking should be modified by considering the weld pool surface geometry including the corresponding weld defect. In other words, the adequate signal processing algorithm is indispensible to improve the performance of the arc sensor. However, arc sensor algorithm already developed usually focus on weld seam tracing but do not considering the weld qualities. In this paper, various experiments were carried out to investigate the tendencies of the weld defects when weaving motion is added, and the experimental method based on 2$^n$ factorial design was proposed for deriving the mathematical model between the leg length and the various welding conditions. Moreover, a signal processing method based on the artificial neural network(Adaptive Resonance Theory) was proposed far discriminating the current signal of sound weld beads from that of weld beads with overlap. Finally, the algorithm for weld seam tracking combined with the mathematical modeling and the signal processing method was carried out to track the weld line in conjunction with the improvement of the weld qualities. The reliability of the proposed algorithms were evaluated through various experiments, which showed that the proposed algorithms could be effectively used for arc welding automation.

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A Study on the Optimization Strategy using Permanent Magnet Pole Shape Optimization of a Large Scale BLDC Motor (대용량 BLDC 전동기의 영구자석 형상 최적화를 통한 최적화 기법 연구)

  • Woo, Sung-Hyun;Shin, Pan-Seok;Oh, Jin-Seok;Kong, Yeong-Kyung;Bin, Jae-Goo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.5
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    • pp.897-903
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    • 2010
  • This paper presents a response surface method(RSM) with Latin Hypercube Sampling strategy, which is employed to optimize a magnet pole shape of large scale BLDC motor to minimize the cogging torque. The proposed LHS algorithm consists of the multi-objective Pareto optimization and (1+1) evolution strategy. The algorithm is compared with the uniform sampling point method in view points of computing time and convergence. In order to verify the developed algorithm, a 6 MW BLDC motor is simulated with 4 design parameters (arc length and 3 variables for magnet) and 4 constraints for minimizing of the cogging torque. The optimization procedure has two stages; the fist is to optimize the arc length of the PM and the second is to optimize the magnet pole shape by using the proposed hybrid algorithm. At the 3rd iteration, an optimal point is obtained, and the cogging torque of the optimized shape is converged to about 14% of the initial one. It means that 3 iterations aregood enough to obtain the optimal design parameters in the program.

Ultimate Strength varying the Yield Stress of a Ship's Plate (선체판의 항복응력 변화에 따른 최종강도거동에 관한 연구)

  • Ko Jae-Yong;Lee Jun-Kyo;Park Joo-Shin
    • Proceedings of KOSOMES biannual meeting
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    • 2005.05a
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    • pp.179-183
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    • 2005
  • The High-tensile steel has been recognized as a promising concept for structural design of light weight transportation systems such as aircraft high speed trains and fast ships. Using the high-tensile steel has been widely used in ship structures, and this enables to reduce the plate thickness. Using the high-tensile steel effectively for a ship hull, the plate thickness becomes thin so that plate buckling may take place. Therefore, precise assessment of the behavior of plate above primary buckling load is important. In this study, examined closely secondary buckling behavior after initial buckling of thin plate structure which operated compressive load according to the various kinds of yield stress with simply supported boundary condition. Analysis method is F.E.M by commercial program(ANSYS V7.1) and complicated nonlinear behaviour can analyze using art-length method about secondary buckling.

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Pattern Design and Structural Test for the Involute Construction (인볼루트 구조물의 적층패턴설계 및 구조시험)

  • 이형식;원용구;이승구;주창환
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.57-62
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    • 1999
  • In order to fabricate a involute construction structure, the pattern design for prepreg stacking was developed. For obtaining the demanded strength in the circumferencial and axial direction of the involute construction and tile proper processablity of prepreg stacking, the shaped pattern method was established which has a calculated length suitable for stacking. We can obtain the involute construction with clean interface between laminated plies and suitable dimension by using pattern design method developed in this study. Test specimens with varied arc angle were designed to test the structural properties of involute construction. Tensile and compressive strength decreased with the increase of arc angle. Tensile modulus and compressive failure strain were calculated under the conditon of transformation of material properties successfully.

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The Design of High-power BLDC Motor with Maximum Torque at Low Speed for Ship Propulsion (선박 추진 장치를 위한 저속영역에서 최대토크를 가지는 고출력 BLDC 모터의 설계)

  • Cho, Seung-Hyun;Bin, Jae-Gu;Cho, Soo-Eok;Choi, Chul;Kim, Chul-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.2
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    • pp.112-118
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    • 2004
  • Recently, development of rare earth permanent magnet with the high remanence, high coercivity allows the design of brushless motors with very high efficiency over a wide speed range. Cogging torque is produced in a permanent magnet by magnetic attraction between the rotor mounted permanent magnet and the stator teeth. It is an undesired effect that contributes to output ripple, vibration, and noise of machine. This cogging torque can be reduced by variation of magnet arc length, airgap length, magnet thickness, shifting the magnetic pole and varying the radial shoe depth and etc. In this paper, some airgap length and magnet arc that reduce cogging torque are found by finite element method(FEM) and Maxwell stress tensor method. The SPM(Surface Permanent Magnet) type of high-power Brushless DC (BLDC) motor is optimized as a sample model.

Elasto-Plastic Postbuckling Analysis of Space Truss Structures (공간트러스구조의 탄소성 후좌굴 해석)

  • Lee, Sang-Hwan;Kwun, Ik-No;Kim, Eung-Kyo
    • 한국공간정보시스템학회:학술대회논문집
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    • 2004.05a
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    • pp.37-42
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    • 2004
  • The primary objective of this paper is to trace the post-buckling behavior of space trusses in the inelastic range. Modeled member material behavior characteristics of struts in the post-critical elasto-plastic stage are determined and three types of idealized hardening rules are described. To perform this analysis, the present work is used the current stiffness parameter method combined with the cylinderical arc-length method. Numerical examples are presented to illustrate the accuracy and the application of the numerical solutions introduced above.

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Postbuckling Behavior of Composite Laminated Cylinder under Lateral Pressure (횡방향 압력을 받는 복합적층 원통실린더의 좌굴후 거동해석)

  • 조종두;김헌주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.843-846
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    • 1994
  • The bucking and postbuckling behavior of composite laminated long cylinders under lateral pressure are investigated by the nonlinear finite element method. A long cylinder of 3-D shell problem is modelled as 2-D plane strain problem for analysis. And for the finite element analysis, eight nodes quadratic element is utilized. Arc-length method is adopted for the iteration and load-increment along postbuckling equilibrium path. The composite laminated cylinders in study are composed of cross-plied uniaxially reinforced shells. As a prsult, buckling load and postbuckling behavior are discussed.

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A Study on the Ultimate Strength of a Ship's Plate According to Initial Deflection Pattern in used Arc-Length Method (호장증분법에 의한 선체판의 초기처짐형상에 따른 최종강도에 관한 연구)

  • 고재용;박주신;박성현
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2003.05a
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    • pp.21-26
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    • 2003
  • Develop and need design application of carbon sex design concept that consider plasticity in elastic design concept until now. To Place that is representative construction of hull in this research rain deflection pattern analysis technique and grandeur increment method such as general load type increment law and displacement type increment law and Newton-Raphson method increment body law to use jointly compare. Specialty. through analysis by initial deflection pattern. examined closely carbon set conduct of place by initial deflection pattern. Applied thin plate structure which receive compressive load used ANSYS that analysis method is mediocrity finite element analysis program to save complicated conduct that effect that conduct after initial buckling and conduct after secondary buckling get in the whole construction is very big and such and grandeur increment law presumes complicated rain fan shape conduct in bifurcation point specially.

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Development of Digital Gas Metal Arc Welding System and Welding Current Control Using Self-tuning Fuzzy PID

  • Doan, Phuc Thinh;Pratama, Pandu Sandi;Kim, Suk-Yoel;Kim, Hak-Kyeong;Yeun, Hwang-Yeong;Byun, Gi-Sig;Kim, Sang-Bong
    • Journal of Ocean Engineering and Technology
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    • v.25 no.6
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    • pp.1-8
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    • 2011
  • This paper describes a new method for a digital gas metal arc welding (GMAW) system. The GMAW system is an arc welding process that incorporates the GMAW power source (PS-GMAW) with a wire feed unit (WFU). The PS-GMAW requires an electric power of constant voltage. A constant magnitude is maintained for the arc current by controlling the wire-feed speed of the WFU. A mathematical model is derived, and a self-tuning fuzzy proportional-integral-derivative (PID) controller is designed and applied to control the welding current. The electrode wire feeding mechanism with this controller is driven by a DC motor, which can compensate for both the molten part of the electrode and undesirable fluctuations in the arc length during the welding process. By accurately maintaining the output welding current and welding voltage at constant values during the welding process, excellent welding results can be obtained. Simulation and experimental results are shown to prove the effectiveness of the proposed controller.

Arc Fault Circuit Interrupter Design using Microprocessor (마이크로프로세서를 이용한 아크결함 차단기 설계)

  • Yoon, Kwang-Ho;Ban, Gi-Jong;Lee, Hyo-Jik;Park, Byung-Suk;Nam, Moon-Hyon
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.44 no.1
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    • pp.12-18
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    • 2007
  • As an arc fault interrupter, the AFCI mentioned in this paper has been designed to detect and interrupt arc faults due to wire deterioration, insulation, wire damage, loose connection, and excessive mechanical damage. Since AFCI is digital and uses mechanical and electric stress, the length of interruption against overload and over-current is much shorter than the current bi-metal method. Therefore, the risk of electrical fires has been reduced.