• Title/Summary/Keyword: Arc zone

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The Effects of GMAW Parameters on Penetration, Hardness and Microstructure of AS3678-A350 High Strength Steel

  • Kaewsakul, Nut;Putrontaraj, Rungsuk;Kimapong, Kittipong
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.169-178
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    • 2015
  • This research aims to study the effects of various welding parameters in gas metal arc welding (GMAW) process on welding penetration, microstructure and hardness of AS3578-A350 high strength steel with the thickness of 10 mm. The welding process parameters were a welding current of 100-200A, an arc voltage of 20-30V, a welding speed of 20-60 cm/min and a gas shielding type of Ar and $Ar+CO_2$. The summarized experimental results are as follows. An increase of the welding current and voltage affected to increase the penetration depth of the joint. However, when the welding speed was decreased, it increased the penetration depth of the joint. Using the Ar gas for shielding the weld area, produced the higher penetration depth and the less narrow weld bead than the joint that was shielded by the mix gas of $Ar+CO_2$. The variation of the welding process parameters affected to produce the various microstructures of weld metal and heat affected zone and also showed the various kind of hardness along the weld joint.

Development of Holder Ampere Control Arc Welding System and It′s Usefulness (홀더 암페어 조절 아크용접 시스템 개발 및 그 유용성)

  • 이용복
    • Proceedings of the KWS Conference
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    • 1994.10a
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    • pp.89-92
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    • 1994
  • According to the industrial development welding technology is necessitated to develop in the direction of full automation, high efficiency, energy saving, and full safety. In this study, thus, a simple holder ampere controller for welding systems is developed and applied to arc welders and its capability is examined and tested. The results are as follows: 1. It has a simple structure, since the primary AC power for the welder can be directly control led using a triac. 2. It can control the electric power strength in several steps as well as on and off easily, since a small-sized variable resistance is installed in the small controller on the welding holder. 3. In real field applications a welding system with this controller increases the working efficiency greatly compare to the conventional arc welders without the system, because the controller can control the ampere onsite far from the main power supply. 4. It can reduce the probability of the electrical mishap due to electrical leakage, since the electricity is disconnected as soon as the switch is off or welding person's hand is taken off from the welder after the work or for rest. 5. It can control the welding depth in the beginning and do the crater treatment well in the ending of welding, since it always supplies the relevent amount of electrical current. Therefore, it can improve the mechanical properties of the welding zone.

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A Study on Analysis of Heat Transfer and Residual Stress on the Weld Zone using FEM (유한요소법을 이용한 용접부의 열전달 및 잔류응력 해석에 관한 연구)

  • 김일수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.96-104
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    • 2000
  • This paper represents to develop a computer software system which is capable to analyze the phase transformation of high strength steel(BV-AH32) and to predict heat transfer and welding residual stress due to phase transformation during Gas Metal Arc(GMA) welding. The developed model was considered temperature dependent properties such as young's modules, coefficient of thermal expansion and yield stress as well as the double ellipsoidal heat distribution by the moving arc. From the results, it was found that the longitudinal and transverse residual stresses calculated by the coupled analysis of heat transfer, residual stress and phase transformation showed good agreement with the experimental data. In addition, the temperature distribution as well as longitudinal and transverse residual stresses of weldment by the 1-pass and 2-pass of welding were also determined.

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Analysis of Meat transfer and Residual Stress on the Weld Zone Using FEM (FEM을 이용한 용접부의 열전달 및 잔류응력 해석)

  • 김일수;박창언;김학형;정영재
    • Proceedings of the KWS Conference
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    • 1999.10a
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    • pp.310-313
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    • 1999
  • This paper represents to develop a computer software system which is capable to analyze the phase transformation of high strength steel(BV-AH32) and to predict heat transfer, residual stress due to phase transformation during Gas Metal Arc(GMA) welding. The developed model was taken into account temperature dependent of young's modules, coefficient of thermal expansion and yield stress as well as the double ellipsoidal heat distribution by the moving arc. The results showed that the longitudinal and transverse residual stresses calculated by the coupled analysis of heat transfer, residual stress and phase transformation are in good agreement with the experimental data. In addition, the temperature distribution as well as longitudinal and transverse residual stresses of weldment were determined at the 1-pass and 2-pass of welding.

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Tectonic and magmatic development of Bismarck Sea, Papua New Guinea

  • Lee, Sang-Muk
    • 한국지구물리탐사학회:학술대회논문집
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    • 2006.06a
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    • pp.209-210
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    • 2006
  • The Bismarck Sea represent a unique region in the equatorial western Pacific where one can explore the relationship between tectonic and magmatic processes associated with back-arc opening. The sea, located north of Papua New Guinea and just south of the equator, formed during the final stages of a long, complex geological development of the Melanesian Borderland. The development resulted from the Cenozoic convergence between the Australian and Pacific- Caroline Plates and the opening of back-arc basins. At present, the Bismarck Sea straddles two oppositely facing trenches, the inactive Manus trench and the active New Britain trench, and covers two basins, the New Guinea Basin (NGB) to the west and the Manus Basin (MB) to the east. The two basins are separated by the shallow Willaumez-Manus Rise (WMR), which trends roughly from WNW to ESE. The origin of these major structural units and their relationship with the presentday zone of major seismicity along the Bismarck Sea Seismic Lineation (BSSL) remains unclear and is the main focus of our study.

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Development of set-up model for elongation control in steel skin pass mill (강판의 연신율제어를 위한 Set-Up 모델 개발)

  • 이원호;이규택;류율리
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.317-317
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    • 2000
  • The mathematical set-up model was developed to reduce the mechanical property deviation in annealed and slightly rolled steel strip. The mechanical peculiarities of temper rolling process, such as high friction value and non-circular contact arc, Low reduction and non-negligible entry and exit elastic zones as well as central restricted deformation zone are all taken into account. The deformation of work rolls is calculated with the influence function method and arbitrary contact arc shape is permitted. The strip deformation is modeled by slab method and the entry and exit elastic deformation zones are included. The restricted deformation Bone near the neutral point is also considered. It was revealed that the new model has better accuracy than present regression model by statistical analysis with actual mill rolling data.

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A Study on Characteristics of Repair Welding for Cast Iron Part of Diesel Engine for Ship (선박용 디젤기관의 주철부품 보수용접 특성에 관한 연구)

  • Kim Jin-Gyeong;Kang Myung-Shin;Kim Young-Sik
    • Journal of Ocean Engineering and Technology
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    • v.20 no.2 s.69
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    • pp.41-45
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    • 2006
  • Arc welding is sometimes used to repair damaged cast iron parts in diesel engine for driving n ship. In this case cold arc welding is good for saving the time and results in good repairing. But if some difference in hardness on welding zones made with AWS E Ni-CI and NiFe-CI happen, repaired parts would be cracked in a short. In order to overcome this default, the study is performed on varying preheating temperature of welding parts, selecting welding rod and welding work way. The result will be used on ship's working shop.

Soil Failure Mode of a Buried Pipe Around in Soil Undergoing Lateral Movement (측방변형지반속 매설관 주변지반의 파괴모드)

  • Hong, Won-Pyo;Han, Jung-Geun
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.5 no.5
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    • pp.11-21
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    • 2002
  • A series of model tests is performed to evaluate the relationship between soil and a buried pipe in soil undergoing lateral movement. As the result of the model tests, a wedge zone and plastic flow zones could be observed in front of the pipe. And also an arc failure of cylindrical cavity could be observed at both upper and lower zones. Failure shapes in both cohesionless and cohesive soils are nearly same, which was investigated failure angle of $45^{\circ}+{\phi}/2$. In the cohesionless soil, the higher relative density produces the larger arc of cylindrical cavity. On the basis of failure mode observed from model tests, the lateral earth pressure acting on a buried pipe in soil undergoing lateral movement could be applying the cylindrical cavity extension mode. The deformation behavior of soils was typically appeared in three divisions, which are elastic zones, plastic zones and pressure behavior zones.

MINERALOGICAL, FLUID INCLUSION AND ISOTOPE STUDIES AT THE CINEAM EPITHERMAL GOLD DEPOSIT WEST- JAVA(Review on epithermal gold deposit in Java)

  • Widi, Bambang-Nugroho;Sunuhadi, Dwi-Nugroho;Bambang-Setiawan
    • Proceedings of the KSEEG Conference
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    • 2003.04a
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    • pp.19-19
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    • 2003
  • Cineam gold deposit is one of an epithermal gold deposit of Low Sulfidation type, which is located in the Sunda-Banda magmatic Arc Zone. Its existence in this region has led to a new concept or few point on the Sunda - Banda Magmatic Arc. Even the deposit is classified as a small scale in mine, however, mineralogically, fluid inclusion and isotopes studies are very interesting to be studied. (omitted)

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The Experimental Study of Flux Improvement of Wet Underwater Arc Welding Electrode (습식 수중 아크용접봉의 국산화개발에 관한 기초연구)

  • 김민남;김복인;노창석
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.180-186
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    • 2001
  • Underwater wet welding process was experimentally investigated by using the six types of flux coated electrodes of 3.2mm diameter and the KR-RA steel plate of 11mm thickness as base metal. Two types of electrodes were domestic covered are welding electrode(CR13, CR14) and another two types of wet welding electrodes(UW-CS-01, TN-20) and the other two types(UW-X1, UW-X2) where individually designed flux coasted electrode for experimental welding purpose.

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