• Journal of Welding and Joining
• /
• v.28 no.4
• /
• pp.67-72
• /
• 2010

The purpose of this paper is to understand the behavior of GHTAW process under the space environment with the experimental and numerical analysis. Gas Hollow Tungsten Arc Welding (GHTAW) using a hollow tungsten electrode was adopted, since the ignition and discharge of a conventional GTAW process is not appropriate to the space environment due to low pressure in space. In order to clarify the phenomena of GHTAW under space environment, an investigation of thermal and physical properties of the GHTAW arc plasma was experimentally performed under low pressure conditions. Furthermore, the molten pool behavior and weldment of GHTAW were understood by CFD-based numerical analysis, based on the models of GHTA heat source, arc pressure and electromagnetic force induced by arc plasma, the characteristics of which were obtained by the captured images of a CCD camera.

• Journal of Electrical Engineering and Technology
• /
• v.12 no.3
• /
• pp.1257-1261
• /
• 2017

This paper focuses on understanding the interrupting capability of an arc contact system in a molded case circuit breaker (hereafter MCCB). We selected four types of MCCBs and analyzed the magnetic flux density distributions in the contact systems caused by the fault currents. We ascertained that the magnetic flux density profile varies according to the shape of the contact system and was asymmetric at both the ends of an arc, perpendicular to the arc column because of the magnetic grid installed in the contact system. The asymmetric difference creates a magnetic force that pushes the arc current outwards and provides an interrupting capability. We have introduced a simple analysis method for determining the interrupting capability of the contact system for an MCCB by the arc-driving magnetic flux density.

• Proceedings of the KIEE Conference
• /
• 2001.04a
• /
• pp.353-356
• /
• 2001

This paper describes an analysis of electromagnetic system of Magnetic Switch using 3D and 2D finite element method. The electromagnetic blowout force acting on the arc is obtained by 3D finite element method. So, we are researching the arc chamber for dc current using permanent magnet.

• The Transactions of the Korean Institute of Power Electronics
• /
• v.27 no.3
• /
• pp.175-179
• /
• 2022

Magnetic arc extinguishing technology is effective as an extinguishing device for low-voltage direct current (DC) circuit breakers with a resistive load of ≤4 kW. The separation distance between the magnet and the electrical contact must be shortened to increase the magnetic arc extinguishing force. However, if the magnet is installed too close to the electrical contact points, the magnet is exposed to high temperatures due to the arc current generated when the load current is cut off and the magnetism is lost. To solve this problem, the effective magnetic flux density at the electrical contact can be maintained high by placing the arc extinguishing magnet in a tandem structure with the electrical contact point between them, and the proper separation distance between the contact points and the magnet can be maintained. In addition, an electric arc extinguishing technology that emits arc energy using a series circuit of diode and resistor is used to suppress the continuous arc voltage generated by the inductive load. For the proposed circuit breaker, the breaking characteristics are analyzed through the breaking test for the DC load of the 760 V level, the load power of 4 kW, and the time constant of 5 ms, and an appropriate arc extinguishing design guideline is proposed.

• Proceedings of the KSME Conference
• /
• 2003.11a
• /
• pp.1741-1746
• /
• 2003

Effects of electromagnetic force which is one of the most important factor of metal transfer that affects bead geometry and microstructure of weld metal in GMAW(gas metal arc welding). In this paper, different ways of external electromagnetic forces were applied on GMAW process and their effects on the welding were studied. On certain conditions, better bead geometry, better influence on the arc and metal transfer mode and higher welding efficiency could be obtained. Experimental methods and their results will be presented.

• Proceedings of the KIEE Conference
• /
• 2007.07a
• /
• pp.909-910
• /
• 2007

To design the Molded Case Circuit Breaker(MCCB) requires electromagnetic analysis in contact system when the circuit breakers interrupt fault currents. This paper has made sure that there are two ways increasing arc driving force, one is a change of contact point and the other way inserts additionally the magnetic plate. Finally, we have carried out the analysis of eddy current to identify a decrease of arc driving force because of fault currents. In this paper, MCCB models have been analyzed base on 3D-FEM by Maxwell program.

• Journal of Welding and Joining
• /
• v.26 no.2
• /
• pp.92-97
• /
• 2008

In welding of thin plate, some defects such as melt through and unmelted zone occur easily at welding start, however there is a limited study on those problems. Therefore the effects of start block and arc length on melt through and unmelted zone at start were investigated in this study. When start block height was lower than base metal, there was melt through at start. And when the height was even with base metal, no unmelted zone existed. Unmelted zone was increased as start block height increased from 0mm to 0.5mm. However unmelted zone was not much changed as the height increasing from 0.5mm to 1.0mm. When gap existed between start block and base metal, melt through occurred. However, unmelted zone was increased as the contact force of start block on base metal was increased from 0kgf to 7.5kgf. And when arc length was decreased from 3.8mm to 3.0mm, unmelted zone was decreased. It was concluded that the optimum condition to prevent melt through and to minimize unmelted zone would be with start block height 0.25mm, contact force 3.0kgf, and arc length 3.4mm. This optimum condition was applied to the mass production line and resulted in satisfied outcome.

• Journal of Welding and Joining
• /
• v.27 no.2
• /
• pp.44-50
• /
• 2009

The characteristics of arc pressure, current density and heat flux distribution are important factors in understanding physical arc phenomena, which will have a marked effect on the penetration, size and shape of a weld in TIG welding. The purpose of this study is to find out the effect of the heat flux on the melting efficiency and penetration shape in TIG welding using the results of the previous investigators. The conclusions obtained permit to draw a proper method which derived the heat flux distributions by arc pressure distribution measurements, but previous researchers calculated heat flux and current distribution with the heat intensity measurements by the calorimetry. Heat flux of Ar gas arc was concentrated at the central part and distributed low from the arc axis to the radial direction, that of He mixing arc was lower than that of Ar gas, and it was wide distributed to radial direction. That showed a similar characteristic with the Nestor's by calorimetry calculated values. Throughout heat flux drawn in this study was discussed melting efficiency and penetration shape on Ar gas and He mixing gas arc.

• Proceedings of the KWS Conference
• /
• 2002.10a
• /
• pp.763-768
• /
• 2002

This paper presents a mathematical model predicting the temperature distribution in rotating GMA welding. The bead width increases with rotation frequency at the same rotation diameter because the molten droplets are deflected by centrifugal force. The numerical solution is obtained by solving the transient three-dimensional heat conduction equation considering the heat input from the welding arc, cathode heating and molten droplets. Generally in GMA welding the heat input may be assumed as a normally distributed source, but the droplet deflection causes some changes in the heat input distribution. To estimate the heat flux distribution due to the molten droplet, the contact point where the droplet is transferred on the weld pool surface is calculated from the flight trajectory of the droplets under the arc plasma velocity field obtained from the arc plasma analysis. The numerical analysis shows a tendency of broadened bead width and shallow penetration depth with the increase of rotating frequency. The simulation results are in good agreement with those obtained by the experiments under various welding conditions.

• Journal of Welding and Joining
• /
• v.21 no.3
• /
• pp.40-45
• /
• 2003

The high-speed rotating arc process forms a flat bead surface with decreased penetration depth because the molten droplets are deflected by centrifugal force. Therefore the rotating arc welding for horizontal fillet welding increases the leg length with the increase of rotation frequency and prevents the deflection of weld bead and overlap. In this study, the relationship between the welding parameters and the weld bead shape - leg length and undercut - are investigated experimentally. Consequently, the weld quality could be improved by rotating arc welding, and sound weld bead was achieved when applied to horizontal fillet welding with 4mm gap by avoiding the undercut which is inevitable for the conventional GMA welding methods.