• 제목/요약/키워드: Arc force

검색결과 208건 처리시간 0.033초

A Study on Arc Force Sensor for a Robotic Welding Control System

  • Son, Joon-Sik;Kim, Ill-Soo;Choi, Seung-Gap;Kueon, Yeong-Seob;Lee, Duk-Man
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2001년도 ICCAS
    • /
    • pp.128.5-128
    • /
    • 2001
  • This paper presents investigation of an arc force sensor for a robotic welding control system. Arc force sensor is employed in this research to monitor the bead geometry of the arc welding process. Arc force sensor mounted at the end of the robot wrist was employed to measure the arc force applied to the weld. Experimental configuration for measurement of arc force was used to quantify the changes in the arc force distributions of the plate being welded. A relationship between the bead dimension and the arc force distributions was established. The sensor information was used to establish a relationship between welding current and arc force. Arc force sensor have shown to be one of the most sophisticated technique to monitor perturbations that occurred during robotic arc welding process.

  • PDF

로봇 아크용접 공정제어를 위한 새로운 알고리즘 (A New Algorithm for Control of Robotic Arc Welding Process)

  • 박요창;김일수;박창언;김정식;허업;정영재
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2001년도 춘계학술발표대회 개요집
    • /
    • pp.65-68
    • /
    • 2001
  • The application of a feedback control system in robotic arc welding is becoming more and more demanding than ever before. This requirement arises from the fact that robotic arc welding process needs no manual operator to monitor and manipulate the process parameters and hence a means of controlling the quality of the robotic arc welding process becomes apparent. Arc force sensor employed in this research to monitor the bead geometry of the arc welding process, A relationship between the bead dimension and the arc force distributions was established. Experimental configuration for measurement of arc force was used to quantify the changes in the arc force distributions of the plate being welded. Arc force sensor mounted at the end of the robot wrist was employed to measure the arc force applied to the weld. The sensor information was the used to establish a relationship between welding current and arc force. Arc force sensor have shown to be on of the most sophisticated technique to monitor perturbations that occurred during arc welding process.

  • PDF

연강 판재의 맞대기 용접에서 아크에 작용하는 자기력의 해석 (Analysis of Electro-Magnetic Force Acting on Arc Column in Butt-Joint Welding of Mild Steel Plate)

  • 배강열
    • Journal of Welding and Joining
    • /
    • 제23권4호
    • /
    • pp.73-80
    • /
    • 2005
  • Arc blow being occurred by Electro-Magnetic force(EMF) during the electric arc welding prevents the formation of a sound weldment. In this study, the effects of arc position, groove size, tack weld and base plate on the EMF in a butt-joint welding of mild steel plate are analyzed by a computer simulation based on the finite element method. The EMF can be numerically identified to be caused by a difference of the magnetic flux-density between ahead of and behind the arc in case that the workpiece locates asymmetrically around the uc. When there exists an air gap of groove ahead of the arc in the welding direction, the similar magnetic force has been producted regardless of the arc position and the gap size. The tack weld alleviates the magnetic force to about one fourth at the finish end of the workpiece. The magnetic force can be also significantly reduced with the base plate to about one fifth at the start end of the workpiece containing a tack weld.

아크 용접에서 구동력에 따른 열 및 물질 유동에 관한 연구

  • 김원훈;나석주
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 1996년도 제7회 학술강연회논문집
    • /
    • pp.27-41
    • /
    • 1996
  • In this study the heat transfer and fluid flow of the molten pool in stationary gas tungsten arc welding using argon shielding gas were investigated. Transporting phenomena from the welding arc to the base material surface, such as current density, heat flux, arc pressure and shear stress acting on the weld pool surface, were taken from the simulation results of the corresponding welding arc. Various driving forces for the weld pool convection were considered, self-induced electromagnetic, surface tension, buoyancy, and impinging plasma arc forces. Furthermore, the effect of surface depression due to the arc pressure acting on the molten pool surface was considered. Because fusion boundary has a curved and unknown shape during welding, a boundary-fitted coordinate system was adopted to precisely describe the boundary for the momentum equation. The numerical model was applied to AISI 304 stainless steel and compared with the experimental results.

  • PDF

DC Arc Extinction Using External Magnetic Field in Switching Device

  • Cho Hyun-Kil;Lee Eun-Woong;Jeong Jong-Ho
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
    • /
    • 제5B권4호
    • /
    • pp.306-311
    • /
    • 2005
  • In this paper, the electromagnetic force acting in the arc column of 3 different extinction units is compared with using the FEM (Finite Element Method) and the arc velocity is calculated by the drag force of the fluid mechanics. The experiment for breaking the arc current was performed in each model at 100 volts in order to measure the arcing time. The outcome was compared with the computing value. As a result, this paper proposes that the divided U-shaped grid is able to shorten arcing time and improve the electric performance. It also suggests a methodology for comparing and analyzing the result obtained by simulation and experiment.

직류 아크 소호 시간을 단축시키는 직교자계의 영향 (The Influence of Transverse Magnetic Field for Shortening DC Arc Time)

  • 이은웅;조현길
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
    • /
    • 제55권3호
    • /
    • pp.146-154
    • /
    • 2006
  • We derived a theory of increasing electromagnetic force which acts on arc column for reducing arcing time between electric contacts. A simulation method of arc velocity is presented by calculating blowout force using 3D FEM and drag force acting on arc column. This paper proposes 3 types arc extinguish chamber of different flux path and presents the specific electromagnetic force and arc velocity of each model by the analysis. The result of analysis and experimental proposes the prediction method of arc time when all conditions are same except external magnetic field.

3petal spiral type vacuum interrupter에서 가동접점전극과 고정접점전극간의 마주보는 각도의 변화가 아크구동력에 미치는 영향 (Influence of twisting angle between fixed contact and movable contact on arc driving force in 3petal spiral type vacuum interrupter)

  • 김병철;윤재훈;이승수;강성화;임기조
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
    • /
    • pp.480-480
    • /
    • 2008
  • Vacuum circuit breaker(VCB) is now emerging as an alternative of gas circuit breaker(GCB) which uses SF6 gas as insulating material whose dielectric strength is outstanding. But we have to reduce SF6 gas because SF6 gas is one of greenhouse gas and efforts to reduce greenhouse gas are now trend of the world. Therefore, we can say VCB is the optimal alternative of GCB because vacuum is environmentally friendly. The vacuum interrupter is the core part of VCB to interrupt arcing current. There are mainly two methods to extinguish arc. One is radial magnetic field (RMF) method and the other is axial magnetic field (AMF) method. We deals with RMF method in this paper. Compared with AMP, RMF arc quenching method has different principle to extinguish arc. In case of RMF method, pinch effect is much larger than AMF method. Because of pinch effect RMF type contact electrodes have the single large spot which is severly damaged and melted while AMF type contact electrodes have small and multiple spots which are slightly damaged and melted. To prevent contact electrode being damaged and melted from high temperature-arc, RMF method uses Lorentz force to move arc. In this paper we calculated and compared the arc driving force of two cases and we analyzed the force acting on each part of arc by means of commercial finite element method software Maxwell 3D. They have 3petals and we considered two cases. One is the case when fixed(upper) and movable(lower) contacts are in mirror arrangement (Case 1). The other is the case when one of two contacts (movable contact) is revolved at maximum angle as possible as it can be (Case 2). And at each case above, we analyzed arc driving force at two positions, position 1 is the closest to the center of contact and position 2 is near the edge of petal on fixed contact. As a result we could find that Case 2 generated stronger arc driving force than Case 1 at position 1. But at position 2 Case 1 generated stronger arc driving force than Case 2. This simulation method can contribute to optimizing spiral-type electrode designs in a view of arc driving force.

  • PDF

직류 아크 소호실의 자기회로에 따른 아크 자기 구동력 해석 (The Analysis of Magnetic driving force depending on Magnetic Flux-path in DC Arc-quenching chamber)

  • 조현길;이은웅;임수생;이화수;서정민;김견묵
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2002년도 춘계학술대회 논문집 전기기기 및 에너지변환시스템부문
    • /
    • pp.12-14
    • /
    • 2002
  • In this paper, magnetic force on acting arc was analyzed by 3-D FEM for three DC arc-quenching rooms having different magnetic flux paths. We measured arc breaking time in prototypes by experiment so that we compared the relation of magnetic force and arc breaking time. Finally, we present the techniques for magnetically-driven arc and for the prediction of arc breaking time.

  • PDF

접점 개방시 직류 접촉기의 아크 형성과 소호 시간 예측법 (Time Estimation of Forming and Extinguishing Arc in the dc Contactor at Opening Contacts)

  • 조현길;이은웅;김준호
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2004년도 하계학술대회 논문집 B
    • /
    • pp.788-790
    • /
    • 2004
  • This paper describes the phenomenon of the molten metal bridge theory of the arc discharge at opening contacts. And we analyze the magnetic force and drag force acting on the arc column in the DC magnetic contactor Arc cooling time by the force convection is calculated in the thermal dynamic equation using mean temperature method. Since arc gas lost conduction characteristics below a such temperature, it verify that the process of forming and extinguishing arc is able to analyze in terms of temperature characteristic by simulation and experiments of the 3 types arc extinction unit. It propose the practical simulation method to improve the electrical endurance of dc contactor.

  • PDF

Large deflection behavior of a flexible circular cantilever arc device subjected to inward or outward polar force

  • Al-Sadder, Samir Z.
    • Structural Engineering and Mechanics
    • /
    • 제22권4호
    • /
    • pp.433-447
    • /
    • 2006
  • The problem of very large deflection of a circular cantilever arc device subjected to inward or outward polar force is studied. An exact elliptic integral solution is derived for the two cases and the results are checked using large displacement finite element analysis via the ANSYS package by performing a new novel modeling simulation technique for this problem. Excellent agreements have been obtained between the exact analytical solution and the numerical approach. From this study, a design chart for engineers is developed to predict the required value for the inward polar force for the device to switch on for a given angle forming the circular arc (${\theta}_o$). This study has several interesting applications in mechanical engineering, integrated circuit technology, nanotechnology and especially in microelectromechanical systems (MEMs) such as a MEM circular device switch subjected to attractive or repulsive magnetic forces due to the attachments of two magnetic poles at the fixed and at the free end of the circular cantilever arc switch device.