• Journal of Biosystems Engineering
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• v.32 no.3
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• pp.137-144
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• 2007

An anti-backlash gear was developed to reduce the rattle noise generated from the gearbox of a direct-engine PTO driveline of agricultural tractors under idling. A pair of gears using the anti-backlash gear as driven part was modeled and verified. Using the verified model, a computer simulation was conducted to investigate the effects of design parameters of the anti-backlash gear on the reduction of rattle noise. The optimum values of the design parameters were also determined by the computer simulation. The optimized anti-backlash gear was then manufactured and installed on the experimental PTO driveline for the performance test. Measurement of rattle noise was made to evaluate its performance before and after the driven gear of the PTO gearbox was replaced by the optimized anti-backlash gear. Results of the study were as follows: The optimum values of the design parameters, spring constant and deformation, may be determined by a relationship: $$k{\ge}\frac{4364.7}{150{\delta}-23.564}$$ The optimized anti-backlash gear reduced the rattle noise maximally by 16.9 dBA. This concluded that it would be most effective to use the optimized anti-backlash gear to eliminate the rattle noise in the PTO driveline.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.5
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• pp.103-109
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• 2002

The paper investigates the change of frequency response characteristics on two-stage gear reduction servo system according to the variation of backlash amount of each gear reduction stage, under the condition that the backlash of total system is constant. It is shown that the frequency response characteristics of the system heavily depend on the contribution ratio which is defined as a ratio of the first backlash amount to the total backlash. It is also found that there is an optimal backlash combination to maximize the bandwidth of two-stage gear reduction servo system when the allowable total backlash is determined.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.10
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• pp.2130-2141
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• 2002

A unique technique to estimate the magnitude or contribution ratio of each stage backlash in a system with a two-stage gear reducer is proposed. The concept to estimate the magnitude or contribution ratio of each stage backlash is based on the change of frequency response characteristic, in particular, the change of anti-resonant frequency and resonant frequency, due to the change of each stage backlash magnitude, even though the total backlash magnitude of a system with a two-stage gear reducer is constant. The validity of the technique is verified in a seeker gimbal and satisfactory results are obtained. It is thought that the diagnosis and maintenance of the manufacturing machines and systems with two-stage gear reducers will become more efficient and economical by virtue of the proposed technique.

• Proceedings of the KIEE Conference
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• 2006.04a
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• pp.192-194
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• 2006

Backlash between meshing gear teeth causes impact, tracking error and undesired vibrations. It is usually minimized by precision gear, spring-loaded anti-backlash gears and precise mechanical adjustment. Although these techniques can help to reduce the backlash gap, its cost is relatively high and performance is limited. And the classic controller is insufficient to control the dynamic system with nonlinearity. For these reason, a fuzzy controller is proposed to compensate the backlash effect at a robot system. The input variables are position error and change in error. The output variable can be defined by input voltage of motor. The performance of a fuzzy controller is verified by comparing with a PID controller. The results show that the undesired vibration is suppressed. And then diminishing the position error is observed.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.10
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• pp.24-30
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• 2020

The high speed of an engine balance box may cause significant additional gear noise. Gear accuracy is the most useful key to reduce gear noise, but the small tooth width and thin-walled anti-backlash gear introduce challenges to the manufacturing process. In order to reduce the gear noise caused by gear pitch error, this paper investigates the correlation between influencing factors and gear pitch error by analyzing the processing technology, tooling fixture, and equipment accuracy. By improving the process and optimizing the gear design, the gear machining accuracy was improved and the processing cost was saved.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.6
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• pp.119-127
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• 2002

The paper presents the effect of the backlash magnitude and the supplied voltage of motor on the gear reduction servo system. The bandwidth of the system depends heavily on the supplied voltage of motor as well as the backlash magnitude. Specially, the bandwidth of the system increases as the supplied voltage of motor increases. 1t is shown that the system has the bandwidth of zero backlash in case of motor supplied voltage is infinite. It is also found that the magnitude of the supplied voltage of motor is very important in case of the analysis of the system bandwidth.

• Journal of the Korea Society for Simulation
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• v.24 no.3
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• pp.45-54
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• 2015

This paper presents the influence of backlash can be greatly increased on the frequency response characteristic which is presented as the angular velocity of a motor to the motor input voltage, if the motor input voltage is adequately reduced. And, this paper verifies theoretically, analytically and experimentally the availability on the method of detecting the change of backlash magnitude by investigating on the change of the anti-resonance and resonance frequencies in the frequency response characteristic due to the change of backlash magnitude. The amount of change of anti-resonance frequency is more useful that of resonance frequency when detecting the change of backlash magnitude, because the change of anti-resonance frequency can be measured more stable. This paper also shows the sharp change of resonance frequency can be investigated when the motor input voltage is enough reduced. The work will be useful for the further research on the backlash estimation method of a servo system with a gear reducer.