• Title/Summary/Keyword: Anti-Corrosion

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A Study on the Application to Anti-corrosive Film of Acryl Emulsion for the Reducing of Environmental Pollutants (환경유해물질 저감을 위한 Acryl emulsion의 방청필름 응용 연구)

  • Lee, S.H.
    • Corrosion Science and Technology
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    • v.8 no.5
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    • pp.197-202
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    • 2009
  • The high toxicity of wax, oil, varnish and volatile corrosion inhibitor(VCI) corrosion inhibitors lead to an increasing interest in using non-toxic alternatives such as anti-corrosive film. This study aims to investigate the possibility to use acryl based anti-corrosive film as a substitution of toxic corrosion inhibitors. Acryl emulsions were polymerized by several acryl monomers(acrylonitrile(AN), n-butyl acrylate(nBA), methylmethacrylate(MMA) and glycycyl methacrylate(GMA)), non-toxic corrosion inhibitor, crosslinking agents(diethylene glycol dimethacrylate(DEGDA)) and various additives in order to apply substrate of anti-corrosive film. Acryl emulsion for anti-corrosive film(AeACF) as a substrate of corrosion inhibitor film has excellent removal characteristic at above $25^{\circ}C$. The crosslinked by DEGDA in a range of above 4 wt% content anti-corrosive film can easily remove from the metal surface by using hands because it kept a balance of cohesion and adhesion strength. Anti - corrosive performance of AeACF is better than anti-corrosive oil by corrosion rate test, which was measured $54.3mg/dm^2$ day(MDD) and $142.9mg/dm^2$ day, respectively. Anti-corrosive film consisting of acryl monomers and inorganic anti-corrosive ingredients did not emit any toxic pollutants by gas chromatography. Thus it is estimated that acryl based anti-corrosion film can substitute toxic corrosion inhibitors.

Study on the Web-based Prediction System for Corrosion Monitoring and Anti-corrosion (부식감시 및 방식을 위한 웹기반 예측시스템에 관한 연구)

  • Park, Hyoung-Keun;Kim, Sun-Yeob
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.784-789
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    • 2012
  • In this paper, a number of anode and reference electrodes that are installed around the target anti-corrosion objects to monitor, appropriate to your situation of a fixed potential and polarization methods can be applied automatically in the system was developed. In particular, this system was configured with a remote electric anti-corrosion automatic control device that have automatically adjust function to uniformal anti-corrosion in all parts of target objects, a corrosion monitoring device to perform the function of corrosion potential detection and a web-based operating program to perform the function of real-time monitoring, control and prediction. Using this system, by preventing oxidative corrosion phenomena can maximize the life of the target anti-corrosion objects.

A New Technology of Anti-corrosive of Metals in Atmospheric Environment

  • Chen, Ke Zhong
    • Corrosion Science and Technology
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    • v.2 no.4
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    • pp.194-196
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    • 2003
  • In this paper, a newest kind of anti-atmospheric corrosion method is introduced. This method does not adopt organic coating, plastic layer or metal plating, instead it adopts a kind of aqueous emulsion containing numerous tine solid compounds that are absorbed onto the component surface, which play the role of anti-electrochemical corrosion.

An Experimental Study on the Anti-corrosion and Anti-wear Characteristics of MoS$_2$ Bonded Films for Automotive Wheel Joints (방청 및 내마모 특성이 향상된 자동차 휠 조인트용 $MoS_2$계 고체 피막 윤활제)

  • 한흥구;공호성;윤의성;권오관
    • Tribology and Lubricants
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    • v.16 no.3
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    • pp.173-181
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    • 2000
  • Friction, wear and corrosion characteristics of various MoS$_2$ bonded film lubricants were investigated to apply them to automotive wheel joints. MoS$_2$ bonded film lubricants were formulated by combinations of several additives and binders, and they were coated onto the pre-treated surfaces of specimens. Friction and wear characteristics were evaluated with Falex pin & vee-block test and LFW-1 block-on-ring test. For the corrosion resistant characteristics of the films, salt solution spray corrosion tests were performed. Results showed that MoS$_2$ bonded films containing both inorganic and organic corrosion-resistant additives yielded a synergy effect on anti-corrosion resistance. Also, binders having the better water-proof and thermal stability showed the lower friction and higher corrosion resistance.

Electrochemical Evaluation on Corrosion Resistance of Anti-corrosive Paints

  • Moon, Kyung-Man;Lee, Myung-Hoon;Kim, Yun-Hae
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.3
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    • pp.387-394
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    • 2009
  • It has been observed that coated steel structures are rapidly deteriorated than designed lifetime due to acid rain caused by air pollution etc.. Therefore improvement of corrosion resistance of anti-corrosive paint is very important in terms of safety and economic point of view. In this study corrosion resistance for five kinds of anti-corrosive paints including acryl, fluorine and epoxy resin series were investigated with electrochemical methods such as corrosion potential, polarization curves, impedance and cyclic voltammogram measurements etc.. There were somewhat good relationships between values measured by electrochemical methods such as corrosion current density obtained by cathodic and anodic polarization curves, value of impedance estimated with AC impedance, and polarization resistance on the cyclic voltammogram, for example, corrosion current density was decreased with increasing of values of impedance and polarization resistance on the cyclic voltammogram. However their relationships between corrosion current density and corrosion potential were not well coincided each other. Consequently it is considered that although a corrosion potential of F101 of fuoric resin series shifted to negative direction than other anti-corrosive paints, its corrosion resistance, indicating on the cathodic and anodic polarization curves, AC impedance curves and cyclic voltammogram, was the most superior to other paints, whereas A100 containing arcylic resin showed a relatively poor corrosion resistance compared to other paints.

The Characteristics of Cr-Free Coating Hot Dip Galvanized Sheet Steel

  • Kim, Jong-Gi;Moon, Man-Been;Yun, Jeong-Mo
    • Corrosion Science and Technology
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    • v.10 no.1
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    • pp.24-29
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    • 2011
  • The greatest purpose of chromate treatment is to improve anti-corrosion by stabilizing a metal surface. Because metal surface forms a compound by absorbing oxygen or water in the air by being generally unstable, it is necessary to improve anti-corrosion of the metal by forming the metal surface with a stable film. When considering the economical efficiency and requirements together because the film of the metal surface treated with chromate has good anti-corrosion and the stability also in the air by being compact and strong, Chromate treatment has been used most up to the electronics industry from the auto industry. However, these days, because hexavalent chromium is both a toxic agent to be able to cause cancers and deadly poisonous environmental pollutant, the strong legal controls on its use is being imposed all over the world. Because of this reason, a new anti-corrosion method is being required. Also, by users' various demands, the passivations that have recently been developed require various characteristics such as conductivity, chemical resistance, alkali cleaning resistance as well as anti-corrosion. We could confirm the results such as excellent anti-corrosion compared to chromate, conductivity, chemical resistance and detergent resistance as the result of analysis of various characteristics of the galvannealed sheet steels coated with Cr-Free solution developed in this research.

EVALUATION OF FLEXURAL BOND PERFORMANCE IN R.C BEAM USING 3-TYPES ANTI-CORROSION COATINGS (철근방식을 위한 도포제 종류에 따른 R.C 보의 휨 부착성능 평가)

  • 이태규;이웅종;김종우;이종렬;신도철
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.129-133
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    • 1995
  • The purpose of this study is to evaluate the flexural bond performance in beam using 3-types anti-corrosion coatings. For the test. we used $15\times\times20\times110cm$ R.C beams, in which the epoxy, the red lead, and the cementitious anti-corrosion coating re-bars used. The results of test using these 3-type anti-corrosion coatings are shown that the flexural bond performance of cementitious anti-corrosion coating rebar in R.C beam is superior to other anti-corrosion coatings rebars.

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Effect of Fusing Treatment on Anti-Corrosion Characteristics of Ni-based Self-flux Alloy Coating (니켈기 자융성 합금 코팅의 방식특성에 미치는 후열처리의 영향)

  • Kim, Tae-Yong;Kim, Jae-Dong;Kim, Yeong-Sik
    • Journal of Power System Engineering
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    • v.17 no.4
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    • pp.79-85
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    • 2013
  • This study aims at investigating the effect of a fusing treatments on anti-corrosion characteristics of Ni-based self-flux alloy coating. Ni-based coatings were fabricated by flame spray process on steel substrates, and fusing treatments were performed using a vacuum furnace at $800^{\circ}C$ $900^{\circ}C$, $1000^{\circ}C$ and $1100^{\circ}C$. After fusing treatments, corrosion tests were carried out using potentiostat/galvanostat at solution with pH 2 and pH 6. Corrosion potential(Ecorr) and corrosion current density(Icorr) could be analyzed from polarization curve. Fusing-treated coating at $1100^{\circ}C$ showed more favorable anti-corrosion characteristics than as-sprayed coating. Anticorrosive effect of fusing-treated coating at solution with pH 2 was relatively greater than at solution with pH 6. Fusing-treated coating at $1100^{\circ}C$ showed the most excellent anti-corrosion characteristics.

A Study on the Mechanical Characteristics of Anti-Corrosion polymer Cement Coated Rebar (방청시멘트 도막철근의 역학적 특성 연구)

  • 오병환;이종렬;신도철;조윤구;김의성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.261-264
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    • 1997
  • Recently, large scale concrete structures exposed to severe environment are increasingly built in various locations. The corrosion may severely affect the durability and service life of such a concrete structure. It is therefore, necessary to develop a method to enhance the corrosion resistance of a concrete. And the purpose of this study is to evaluate the characteristics of anti-corrosion polymer cement coated rebar. The corrosion resistance of a concrete with anti-corrosion coating can be identified through accelerated corrosion test. And the bond strength test of a concrete using anti-corrosion coating was also carried out.

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Evaluation of Life Time for Anti-Corrosive Methods for Marine Steel Sheet by Cyclic Corrosion Test (실내 가속부식시험을 통한 해양 강관합성 말뚝의 방식 기법 수명 평가)

  • Park, J.W.;Lee, J.G.;Lee, K.W.;Kim, J.H.;Jung, M.K.;Lee, J.H.
    • Corrosion Science and Technology
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    • v.8 no.6
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    • pp.243-250
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    • 2009
  • When a steel sheet pipe applied to marine environment, an anti-corrosive coating should be treated to obtain long-term life-time for steels, especially, splash zone. Although anti-corrosive property of coatings is required to be tested in real marine environment, it is difficult because of long test time such as 20 years or more time. Therefore, we used cyclic corrosion tester in a laboratory, which has similar conditions with salt-dry-wet process such as real marine environment. Anti-corrosive properties of the coatings and two steels were tested their anti-corrosive properties under cyclic corrosion test conditions(KS D ISO 14993) and the results were compared with estimate life-time in real marine environment. According to cyclic corrosion test, accelerated corrosive factor of each anti-corrosive coating was investigated accelerated corrosive factor from impedance with EIS method. Accelerated corrosive factor of type SS400 carbon steel and A690 was also investigated their accelerated corrosive factor from the regression curves of weigh loss results. One of the anti-corrosive coatings showed about 50 years life-time compared with standard sample life-time. Carbon steel SS400 showed from 0.1 mm/yr to 0.06 mm/yr as its corrosion rate.