• 제목/요약/키워드: Anisotropic Sheet

검색결과 99건 처리시간 0.024초

소성불안정성에 의한 관재 하이드로포밍 공정에서의 터짐 불량 예측 (A Prediction of Bursting Failure in Tube Hydroforming Process Based on Plastic Instability)

  • 김상우;김정;박훈재;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.210-213
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    • 2004
  • Based on plastic instability, analytical prediction of bursting failure on tube hydroforming processes under combined internal pressure and independent axial feeding is carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stresses. In order to predict the bursting failure, three different classical necking criteria such as diffuse necking criterion for sheet and tube, local necking criterion for sheet are introduced. The incremental theory of plasticity fur anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. In addition, the influences of the material properties such as anisotropy parameter, strain hardening exponent on bursting pressure are investigated. As results of the above approach, the hydroforming limit in view of bursting failure is verified with experimental results.

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레이저 용접 테일러드 블랭크의 용접부 물성평가 및 박판성형 해석에 적용 (Evaluation of Material Properties of Welding Zone in Laser Welded Blank and Its Application to Sheet Metal Forming Analysis)

  • 구본영;금영탁
    • 한국레이저가공학회:학술대회논문집
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    • 한국레이저가공학회 1999년도 춘계학술발표대회 논문개요집
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    • pp.29-32
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    • 1999
  • The material properties of laser welding zone such as strength coefficient, work-hardening exponent, and plastic anisotropic ratio are analytically obtained from those of base metals based on the tensile tests. . The finite element formulation is developed for predicting strain distributions and weld line movements in the forming processes of laser welded blank. The welding zone(WZ) is modelled with the several, narrow finite elements whose material characteristics are based on the experimental results and the analytical equations. In order to show an application of the developed weld element the stamping process of auto-body door inner panel is simulated. FEM predictions are compared and showed good agreements with experimental observations.

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두께가 다른 두 용접관계 성형에 있어서 블랭크 설계 및 용접선 이동에 대한 유한요소법의 역추적 기법적용 (Application of the Backward Tracing Scheme of Finite Element Method for the Tailored Blank Design and Welding Line Movement in Sheet Metal Forming with Two Different Thickness)

  • 최환호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.49-52
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    • 1999
  • Tailored-welded blanks are used for forming of automobile structural and skin components. Its main objective is to achieve weight and production cost reduction in manufacturing of the components. For successful application of tailored-welded blanks design of initial welded blanks and prediction of welding line movement are critical. Here the utilization of the backward tracing scheme of the finite element method shows to be desirable in design of initial welded blanks for net-shape production and in prediction of the welding line movement. First the design of initial blank in forming of welded thick sheet with isotropy is tried and it appears successful in obtaining a net-shape stamping product. Based in the first approach the backward tracing scheme is applied to anisotropic tailored blank. The welding line movement is also discussed.

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인장-압축 비대칭성을 고려한 AZ31 판재의 항복함수 구성 (Construction of Yield Criterion for AZ31 Sheet Alloy by Considering Tension-Compression Asymmetry)

  • 윤종헌;;이정환
    • 소성∙가공
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    • 제20권8호
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    • pp.527-533
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    • 2011
  • In order to take into account the strong anisotropy and the tension-compression asymmetry of AZ31 sheet alloy, the Cazacu-Plunkett-Barlat yield criterion(Cazacu, 2006), CPB06, was adopted in the present material modeling. The variation of anisotropic coefficients which describe the yield surface evolution of AZ31 is optimized using an interpolation function based on specific calibration results. It generates continuous yield surfaces, which makes it possible to describe the different hardening rates in tension and compression as well as tension-compression asymmetry of magnesium alloys. The ability of the CPB06 yield criterion to predict experimental results was demonstrated and compared with that of the Hill(1948) yield criterion.

AZ31B 마그네슘 합금 판재의 구성식 개발 (Constitutive Modeling of AZ31B Magnesium Alloys)

  • 이명규;정관수;김헌영
    • 소성∙가공
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    • 제16권4호
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    • pp.234-238
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    • 2007
  • Magnesium alloy sheets in room temperature have unusual mechanical properties such as high in-plane anisotropy/asymmetry of yield stress and hardening behavior. In this paper, the continuum plasticity models considering the plastic behavior of AZ31B Mg alloy sheet were derived. A new hardening law based on modified two-surface model was developed to consider the general stress-strain response of metals including Bauschinger effect, transient behavior and the unusual asymmetry. Three deformation modes observed during the continuous tension/compression tests were mathematically formulated with simplified relations between the state of deformation and their histories. To include the anisotropy and asymmetry of the initial yield stress, the Drucker-Prager's pressure dependent yield surface was modified by adding anisotropic constants.

네킹발생조건에 의한 관재 액압성형 공정에서의 터짐 불량 예측 (A Prediction of Bursting Failure in Tube Hydroforming Process Based on Necking Conditions)

  • 김상우;김정;박훈재;강범수
    • 소성∙가공
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    • 제13권7호
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    • pp.629-634
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    • 2004
  • Based on plastic instability, analytical prediction of bursting failure on tube hydroforming processes under combined infernal pressure and independent axial feeding is carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stresses. In order to predict the bursting failure, three different classical necking criteria such as diffuse necking criterion for sheet and tube, local necking criterion for sheet are introduced. The incremental theory of plasticity for anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. In addition, the influences of the material properties such as anisotropy Parameter, strain hardening exponent and strength coefficient on bursting Pressure are investigated. As results of the above approach, the hydroforming limit in view of bursting failure is verified with experimental results.

순 티탄늄 판재의 프레스 성형성 평가(제 1보) (Evaluation of press formability of pure titanium sheet)

  • 김영석;인정훈
    • 한국산학기술학회논문지
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    • 제17권3호
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    • pp.380-388
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    • 2016
  • 본 논문에서는 판형 열교환기 등에 널리 이용되고 있는 순 티타늄 판재의 프레스 성형성을 평가하기 위해 인장실험을 수행하였고 인장실험결과를 가장 잘 피팅할 수 있는 가공경화 모델을 제안하였다. 또한 항복곡면의 도출을 위해 단축변형, 평면변형, 순수전단변형 등 다양한 변형모드 하에서의 인장실험을 실시하였다. 이 제안된 모델을 Hora의 수정된 최대하중조건식에 적용하여 프레스 성형성을 평가하기 위해서 널리 사용되고 있는 성형한계선을 예측하였고 그 결과를 장출성형실험에서 구한 성형한계선과 비교하였다. 도출한 항복곡면을 잘 묘사하기 위한 이방성 항복조건식과 본 연구에서 제안된 가공경화 모델은 순 티타늄 판재의 프레스 성형성의 척도인 성형한계선을 잘 예측함을 알 수 있었다.

모합금의 균질화처리가 HDDR 처리된 Nd-Fe-Ga-Nb-B 합금의 자기적 특성에 미치는 영향 (Effect of Homogenization Treatment on Magnetic Properties of HDDR Treated Nd-Fe-Ga-Nb-B Alloy)

  • 유지훈;이상협;김동환;이동원;김병기;최문희;김양도
    • 한국분말재료학회지
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    • 제16권4호
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    • pp.285-290
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    • 2009
  • HDDR treated anisotropic Nd-Fe-B powders have been widely used, due to their excellent magnetic properties, especially for sheet motors and sunroof motors of hybrid and electric vehicles. Final microstructure and coercivity of such Nd-Fe-B powders depend on the state of starting mother alloys, so additional homogenization treatment is required for improving magnetic properties of them. In this study, a homogenization treatment was performed at $900\sim1140^{\circ}C$ in order to control the grain size and Nd-rich phase distribution, and at the same time to improve coercivity of the HDDR treated magnetic powders. FE-SEM was used for observing grain size of the HDDR treated powder and EPMA was employed to observe distribution of Nd-rich phase. Magnetic properties were analyzed with a vibrating sample magnetometer.

수소반응속도 제어에 의한 Nd-Fe-B-Ga-Nb 합금의 미세조직 이방화율 향상에 관한 연구 (Improvement of Microstructural Anisotropy of Nd-Fe-B-Ga-Nb Alloy by the Control of Hydrogen Reaction)

  • 이상협;김동환;유지훈;이동원;김병기
    • 한국분말재료학회지
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    • 제17권1호
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    • pp.23-28
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    • 2010
  • HDDR treated anisotropic Nd-Fe-B powders have been widely used for the sheet motors and the sunroof motors of hybrid or electric vehicles, due to their excellent magnetic properties. Microstructural alignment of HDDR treated powders are mostly depending on the hydrogen reaction in disproportionation step, so the specific method to control hydrogenation reaction is required for improving magnetic properties. In disproportionation step, hydrogenation pressure and reaction time were controlled in the range of 0.15~1.0 atm for 15~180 min in order to control the micorstructural alignment of $Nd_2Fe_{14}B$ phase and, at the same time, to improve remanence of HDDR treated magnet powders. In this study, we could obtain a well aligned anisotropic Nd-Fe-B-Ga-Nb alloy powder having high remanence of 12 kG by reducing hydrogen pressure down to 0.3 atm in disproportionation step.

$\gamma$-plane 사파이어 기판 위에 성장한 무분극 ${alpha}$-plane GaN 층의 전기적 비등방성 연구 (A Study of Electrical Anisotropy of n-type a-plane GaN films grown on $\gamma$-plane Sapphire Substrates)

  • 김재범;김동호;황성민;김태근
    • 대한전자공학회논문지SD
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    • 제47권8호
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    • pp.1-6
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    • 2010
  • 본 논문에서는 무분극 GaN층에서 관찰되는 성장축의 방향성에 따른 전기적 비등방성에 대한 연구를 수행하였다. 본 연구를 위해 $\gamma$-plane 사파이어 기판 상에 유기화학기상증착법 (Metal-organic chemical vapor deposition)을 이용하여 600 nm 두께의 ${\alpha}$-plane n-type GaN층을 성장시킨 후, Ti/Al/Ni/Au (20 nm/ 150 nm/ 30 nm/ 100 nm) 오믹 전극을 증착하여 transfer length method (TLM)로 접촉저항을 측정하였다. 그 결과, ${\alpha}$-plane GaN층이 갖는 축의 방향성에 의한 접촉저항이 차이는 없는 것을 확인하였고, 면저항 측정 시에는 m-축 방향에 비해 c-축 방향에서 발생하는 면저항 값이 약 25%~75% 정도 크게 발생하는 것을 확인할 수 있었다. 이러한 전기적 특성의 비등방성은 c-축 성장방향에 대해 수직방향을 갖는 기저적층결함 (basal stacking faults)의 생성으로 인한 전자들의 거동 저하에 의한 것으로 사료된다.