• Journal of the Korean Ceramic Society
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• v.45 no.1
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• pp.54-59
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• 2008

Hydrated sodium silicate with 25 wt% water contents was synthesized by hydrothermal reaction using anhydrous sodium silicate. The hydrated sodium silicate was expanded at $370^{\circ}C$ for 30 min. and then pulverized, classified (- 200 mesh) and press-formed. The samples were heat treated at $400{\sim}900^{\circ}C$ for 30 min. in order to study the expansion characteristics depending on heat treatment temperature. A porous body with closed pore was formed above $600^{\circ}C$. The volume expansion ratio and the pore size were increased and the specific gravity was decreased with increasing heat treatment temperature. However, the volume expansion ratio was decreased and the specific gravity was increased above $850^{\circ}C$ due to the softening of the sodium silicate.

• Journal of the Korean Ceramic Society
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• v.45 no.12
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• pp.845-850
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• 2008

Hydrated sodium silicate was synthesized by hydrothermal reaction using anhydrous sodium silicate. The optimum additions of water was 25wt% to make hydrated sodium silicate with homogeneous and purposed water contents. Porous ceramics with homogeneous microstructure and spherical closed pore can be fabricated by elimination of the large pores(a few mm in size) which was formed during first heat treatment through the decomposition of water. Spherical closed pore was formed above $600^{\circ}C$ and the pore size was increased with increasing second heat treatment temperature due to growth of pores. The size of spherical closed pore was varied from 35 to $233\;{\mu}m$ and specific gravity was varied from 0.2 to 1.02 depending on the combinations of the first and second heat treatment temperature.

• Journal of the Korean Ceramic Society
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• v.45 no.3
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• pp.185-189
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• 2008

In order to fabricate porous ceramics, hydrated sodium silicate was synthesized by hydrothermal reaction using anhydrous sodium silicate. The microstructural and the structural characteristics of the expanded ceramics were observed depending on heat treatment temperature (550, 600, 650, $700^{\circ}C$) and then the effect of these characteristics on the compressive strength and the temperature gradient was investigated. As the heat treatment temperature was increased, the compressive strength was decreased from $0.717KN/cm^2\;(550^{\circ}C)\;to\;0.166KN/cm^2\;(700^{\circ}C)$. The temperature gradient was increased with increasing the experimental temperature regardless of the heat treatment temperature. The temperature gradient of the expanded ceramics which was heat treated at $650^{\circ}C\;was\;300^{\circ}C$. The bulk specific gravity, porosity, pore size, pore characteristics and wall thickness were varied depending on heat treatment temperature, and the compressive strength and the temperature gradient were governed by the complex effects of these factors.