• Title/Summary/Keyword: Aluminum tube

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CORROSION BEHAVIOR OF Al-Zn ALLOY AS A SACRIFICIAL ANODE OF ORV TUBES

  • Jin, Huh;Lee, Ho-Kyun;Lee, Jae-Ho
    • Journal of Surface Science and Engineering
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    • v.32 no.3
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    • pp.452-455
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    • 1999
  • ORV which vaporizes LNG to NG is consisted of tube and header whose substrate is aluminum alloy. The corrosion of the tube is very severe because of sea water being used as the heating source. In this research to protect ORV substrate material, the corrosion behavior of aluminum alloys was investigated for the sacrificial role of Al-Zn alloy for ORV tubes. The electrochemical behavior of aluminum alloys in sea water was investigated. The corrosion behavior of thermally-sprayed and cladded samples were compared through salt spray tests. Al-Zn alloy can act as a sacrificial anode and cladded Al-Zn alloy has a better corrosion resistance than that of thermally sprayed one. The galvanic effect of Al-Zn to substrate material was conformed from scratched sample tests.

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Analysis of the Magnetic Effect on the Tube Infrastructure for a Super Speed Tube Train

  • Lee, Hyung-Woo;Cho, Su-Yeon;Cho, Woo-Yeon;Lee, Ju;Kwon, Hyeok-Bin
    • International Journal of Railway
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    • v.2 no.4
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    • pp.170-174
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    • 2009
  • Super speed tube train is introduced to increase the speed of ground transportation. The super speed tube train levitates magnetically and runs in a partial vacuum tube, which can reduce the air resistance significantly. However, the strong magnetic force enough to propel the massive train can affect to the tube infrastructure. In this paper, authors have analyzed the leakage flux patterns and induced eddy current on the tube by using 3-dimensional Finite Element Method. These effects are investigated, especially by varying the materials and diameters of the tube. From the simulation results, the aluminum tube with the diameter of 3[m] is needed to be concerned because the induced eddy current produces joule heat, raises the inside temperature of the tube, and might be able to lead to electro-chemical corrosion on the tube, consequently reduce the durability.

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R-22 Condensation in Flat Aluminum Multi-Channel Tubes (알루미늄 다채널 평판관내 R-22 응축에 관한 연구)

  • Kim, Jung-Oh;Cho, Jin-Pyo;Kim, Nae-Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.2
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    • pp.241-250
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    • 2000
  • In this study, condensation heat transfer tests were conducted in flat aluminum multi-channel tubes using R-22. Two internal geometries were tested ; one with smooth inner surface and the other with micro-fins. Data are presented for the followin~ range of variables ; vapor quality($0.1{\sim}0.9$), mass flux($200{\sim}600kg/m^2s$) and heat flux($5{\sim}15kW/m^2$). The micro-fin tube showed higher heat transfer coefficients compared with those of the smooth tube. The difference increased as the vapor quality increased. Surface tension force acting on the micro-fin surface at the high vapor quality is believed to be responsible. Different from the trends of the smooth tube, where the heat transfer coefficient increased as the mass flux increased, the heat transfer coefficient of the micro-fin tube was independent of the mass flux at high vapor quality, which implies that the surface tension effect on the fin overwhelms the vapor shear effect at the high vapor quality. Present data(except those at low mass flux and high quality) were well correlated by equivalent Reynolds number, Existing correlations overpredicted the present data at high mass flux.

R-22 and R-410A Condensation in Flat Aluminum Multi-Channel Tubes

  • Kim, Nae-Hyun;Min, Chang-Keun;Jung, Ho-Jong
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.3
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    • pp.114-124
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    • 2003
  • In this study, condensation heat transfer tests were conducted in flat aluminum multi-channel tubes using R-410A, and the results are compared with those of R-22. The flat tubes have two internal geometries; one with smooth inner surface and the other with micro-fins. Data are presented for the following range of variables; vapor Quality (0.1∼0.9), mass flux (200∼600 kg/$m^2$s) and heat flux (5∼15 kW/$m^2$). Results show that the effect of surface tension drainage on the fin surface is more pronounced for R-22 than R-410A. The smaller Weber number of R-22 may be responsible. For the smooth tube, the heat transfer coefficient of R-410A is slightly larger than that of R-22. For the micro-fin tube, however, the trend is reversed. Possible reason is provided considering physical properties of the refrigerants. For the smooth tube, Webb's correlation predicts the data reasonably well. For the micro-fin tube, the Yang and Webb model was modified to correlate the present data. The modified model adequately predicts the data.

Forming Limit Diagram of an Aluminum Tube from Hydroforming tests (액압성형 시험을 통한 알루미늄 튜브 재료의 성형한계도)

  • Kim J. S.;Lee J. K.;Park J. Y.;Lee D. J.;Kim H. Y.;Kim H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.253-257
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    • 2005
  • A tube hydroformability testing system was designed and fabricated so as to observe the forming process and to apply forming condition along arbitrarily pre-programmed internal pressure-axial feed path. The forming limit diagram of A6063 extruded tube, of 40.6 mm outer diameter and 2.25 mm thickness, was successfully obtained through free bulging and T-forming tests except the region of high positive minor strain. It is found that the data points marked on the FLD are mostly located near the strain paths from the finite element analysis excluding the cases of large axial feed. There exist data points even in the area beyond the uniaxial tension mode, since the reduction in thickness decreases due to the axial feed. The forming limit from T-forming test was considerably lower than that from free bulge test. It seems because the deformation is localized at the pole.

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Calculation Formula for Effective Photon Energy in kV X-ray Beam of Mammography (유방촬영의 kV X-선 빔에서 유효광자에너지에 대한 계산식)

  • Young-On Park;Sang-Hun Lee;Jong-Eon Kim
    • Journal of the Korean Society of Radiology
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    • v.17 no.4
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    • pp.507-514
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    • 2023
  • The purpose of this study is to find a formula that can easily calculate the effective photon energy in the X-ray beam of mammography. The tube voltage measured for each set tube voltage was obtained using the X2 MAM Sensor. The mass attenuation coefficient for aluminum of the aluminum filter was obtained from the half value layer measurement from each measured tube voltage X-ray beam. The mass attenuation coefficient of aluminum obtained from each measured tube voltage X-ray beam was corresponded to the mass attenuation coefficient of aluminum for each photon energy obtained from NIST. The photon energy corresponding to the matching mass attenuation coefficient was determined as the effective photon energy. The formula for calculating the determined effective photon energy was obtained by polynomial matching of the effective photon energy for each tube voltage in the Origin pro 2019b statistical program as y = 28.98968-1.91738x + 0.07786x2-0.000946717x3. Here, x is the measuring tube voltage and y is the effective photon energy. The calculation formula of the effective photon energy of the mammography X-ray beam obtained in this study is considered to be very useful in obtaining the interaction coefficient between the X-ray beam and a certain substance in clinical practice.

A Study on Electromagnetic Joining of Aluminum Tubes to Polyurethane Cores (전자기 성형에 의한 알루미늄 합금관과 폴리우레탄봉의 접합연구)

  • Kim, Nam-Hwan;Son, Hui-Sik;Hwang, Un-Seok;Lee, Jong-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.1
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    • pp.66-74
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    • 1992
  • The joining processes of aluminum alloy tubes and polyurethane cores by electromagnetic impulsive compression are studied. The influences of various geometrical factors (the length of joined part, the thickness of tube, and the clearance between tube and core) and the process factors(the discharged energy and the number of discharge)are examined experimentally and discussed. And the magnetic pressure in metal/polymer joining is calculated and is compared to the pressure in metal/metal joining. The following results are obtained: (1) The joining strength is dependent upon the residual radial strain of the polyurethane cores. (2) The joining strength increases as discharged energy and the number of discharge increase, but decreases as the clearance, thickness and joining length of tube increases. (3) In the case of metal/polymer joining energy loss is increased and the value of magnetic pressure is less than that in the case of metal/metal joining.

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Comparative Study of Linear and Nonlinear Ultrasonic Techniques for Evaluation Thermal Damage of Tube-Like Structures

  • Li, Weibin;Cho, Younho;Li, Xianqiang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.1-6
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    • 2013
  • Ultrasonic guided wave techniques have been widely used for long range nondestructive detection in tube-like structures. The present paper investigates the ultrasonic linear and nonlinear parameters for evaluating the thermal damage in aluminum pipe. Specimens were subjected to thermal loading. Flexible polyvinylidene fluoride (PVDF) comb transducers were used to generate and receive the ultrasonic waves. The second harmonic wave generation technique was used to check the material nonlinearity change after different heat loadings. The conventional linear ultrasonic approach based on attenuation was also used to evaluate the thermal damages in specimens. The results show that the proposed experimental setup is viable to assess the thermal damage in an aluminum pipe. The ultrasonic nonlinear parameter is a promising candidate for the prediction of micro-damages in a tube-like structure.

Effect of Zinc Addition in Filler Metal on Sacrificial Anode Cathodic Protection of Fin-Tube Aluminum Heat Exchanger

  • Yoon-Sik So;Eun-Ha Park;Jung-Gu Kim
    • Journal of Electrochemical Science and Technology
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    • v.14 no.4
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    • pp.349-360
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    • 2023
  • This study investigated the tri-metallic galvanic coupling of different metals in the tubes, fillers, and fins of a heat exchanger. The goal was to prevent corrosion of the tubes using the fin as a sacrificial anode while ensuring that the filler metal has a more noble potential than the fin, to avoid detachment. The metals were arranged in descending order of corrosion potential, with the noblest potential assigned to the tube, followed by the filler metal and the fin. To address a reduction in protection current of the fin, the filler metal was modified by adding Zn to decrease its corrosion potential. However, increasing the Zn content of filler metal also increases its corrosion current. The study examined three different filler metals, considering their corrosion potential, and kinetics. The results suggest that a filler metal with 1.5 wt.% Zn addition is optimal for providing cathodic protection to the tube while reducing the reaction rate of the sacrificial anode.