• 한국표면공학회지
• /
• 제51권6호
• /
• pp.415-420
• /
• 2018

The possibility of an improvement in heat dissipation performance of aluminum alloy heat sink for shipboard LED luminaries through plasma electrolytic oxidation (PEO) was investigated. Four different PEO coatings were produced on aluminum alloy 5052 in silicate based alkaline solution by varying current density ($50{\sim}200mA/cm^2$). On voltage-time response curves, three stages were clearly distinguished at all current densities, namely an initial linear increase, slowdown of increase rate, and steady state(constant voltage). It was found that the increase in current density caused the breakdown voltage to increase. Two different surface morphologies - coralline porous structure and pancake structure - were confirmed by SEM examination. The coralline porous structure was predominant in the coatings produced at lower current densities (50 and $100mA/cm^2$) while under high current densities(150 and $200mA/cm^2$) the pancake structure became dominant. The coating thickness was measured and found to be in a range between about $13{\mu}m$ and $44{\mu}m$, showing increasing thickness with increasing current density. As a result, $100mA/cm^2$ was proposed as an effective process parameter to improve the heat dissipation performance of aluminum alloy heat sink, which could lower the LED operating temperature by about 30%.

• 한국기계가공학회지
• /
• 제10권3호
• /
• pp.87-93
• /
• 2011

CNC lathe machining has been widely used for parts machining of vehicles, aircraft, ships, electronics, etc. because cost savings for shortening processing time and increasing productivity are great. In this study, the purpose is to investigate the effect of cooling methods such as oil mist, water-soluble cutting oils on the workpiece surface roughness with the cutting speed, cutting depth, tool nose radius and feed rate of CNC lathe machine as a parameter in the cutting process of the aluminum alloy 2024 which is used a lot recently on aircraft parts. It is found that oil mist is coolant and water-soluble cooled by cutting the experimental conditions, cutting speed and cutting depth without effecting the surface roughness value was constant.

• 한국기계가공학회지
• /
• 제3권4호
• /
• pp.56-62
• /
• 2004

Using NC or CNC machine tool, the unmanned automatic production system has been growing recently in the manufacturing field. Thus it is important to find out the machinability of cutting force, tool wear and surface roughness during the cutting process. It is necessary to find how to estimate the machinability for the effective cutting condition because of problem about cutting power, tool wear, cutting time and precision. This study was planned to discover the relations of tool wear by variations of roughness and derived to correlate the wear with the surface roughness on the cutting parameter(cutting force, flank wear, surface roughness, friction angle, shear angle, slenderness ratio) when the aluminum alloy was cut in turning.

• 비파괴검사학회지
• /
• 제29권5호
• /
• pp.415-420
• /
• 2009

이 논문은 표면파의 비선형특성을 이용하여 재료 표면의 열화손상을 평가한 사례 연구의 결과를 보고한다. 이 연구에서는 3점 굽힘 피로시험에 의해 표면에 피로열화를 가한 알루미늄 T6 시편을 대상으로 표면파의 음향 비선형 파라미터를 측정하기 위한 실험장치를 구성하였으며, 피로시험 전후에서 측정된 비선형파라미터의 크기를 비교하였다. 특히 3점 굽힘 피로시험에 의한 표면피로손상은 시편의 중앙부 표면에 집중 될 것이 예상되므로 이 주변에서의 비선형 파라미터의 변화를 세밀히 관찰하였다. 실험결과 피로손상이 거의 없는 시편의 가장자리에서는 비선형 파라미터가 피로시험 전후에서 큰 변화가 없었지만, 표면 피로열화가 집중된 중앙부에서는 뚜렷하게 증가하는 것으로 나타났다.

• 한국표면공학회지
• /
• 제33권5호
• /
• pp.329-338
• /
• 2000

In this study, as an effort to improve the brittlement of coating layer, aluminum bronze coatings formed on steel substrates by arc jet spray process were subjected to post heat treatment. After each treatment, mechanical properties such as hardness, and UTS, and microstructural characterization of the specimens were investigated. The results showed that the hardness in the coatings slightly decreased with increasing heat treatment tine and temperature. The UTS of as-sprayed coatings was 4.31kgf/$\textrm{mm}^2$ and slightly increased to 5.51kgf/$\textrm{mm}^2$ after heat treatment at $900^{\circ}C$ for 120min. On the other hand, the interdiffusion of copper and aluminum particles after heat treatment lead to decrease of the porosity density and increase the bond strength.

• 소성∙가공
• /
• 제16권8호
• /
• pp.582-589
• /
• 2007

This paper is related to an analysis on the surface expansion in backward can extrusion process using spherical punches. It is generally known that the backward can extrusion process usually experiences severe normal pressure and heavy surface expansion. This is a reason why the backward can extrusion process is one of most difficult operations among many forging processes. Different punch nose radii have been applied to the simulation to investigate the effect of punch nose radius on the surface expansion, which is a major effort in this study. AA 2024 aluminum alloy is selected as a model material for investigation. Different frictional conditions have also been selected as a process parameter. The pressure applied on the punch has been also investigated since heavy surface expansion as well as high normal pressure on the tool usually leads to severe tribological conditions along the interface between material and tool. The simulation results are summarized in terms of surface expansion at different reduction in height, deformation patterns including strain distributions and maximum pressure exerted on the workpiece and punch, the effect of punch nose radius and the frictional condition on the surface expansion and the location and magnitude of maximum pressure exerted, respectively.

• 대한기계학회논문집B
• /
• 제25권9호
• /
• pp.1263-1271
• /
• 2001

An experimental study is carried out for an aluminum foam heat sink attached to an isolated heat source to evaluate high potential of aluminum foam as a heat sink with impinging jets. The effects of the pore density and the height of the aluminum foam heat sink, the jet Reynolds number, and the nozzle diameter are delineated in comparison with a conventional pin type heat sink. It is found that the aluminum foam with small pores is inefficient for the heat transfer enhancement due to the large flow friction at the given porosity. In the parameter ranges of the present study, the change in the nozzle diameter shows no significant effects on the surface temperature of the aluminum foam heat sink at a given Reynolds number. The heat transfer enhancement is strongly dependent on the jet Reynolds number and shows a maximum value at a moderate Reynolds number.

• 한국표면공학회지
• /
• 제43권5호
• /
• pp.230-237
• /
• 2010

FTMP(friction thermo-mechanical process) is an adaptation of friction stir welding, and can be used as a generic process to modify the microstructure at selective locations. In this study, in order to analyze characteristics of surface modification of ACA4 castings by FTMP, change of rotating speed(R/S) and traveling speed(T/S) of tool were applied as conditional parameter. Analysis of microstructure, hardness, surface roughness and depth of modified zone(MZ) were searched. The best condition were obtained at R/S 600 rpm and T/S 100 mm/min. At this time, hardness was 82 HV, the surface roughness was 0.07 mm and the depth at MZ was 1.72 mm. Free defects microstructure and fine Si particles formation and strong forging effects were analyzed at MZ.

• 비파괴검사학회지
• /
• 제29권4호
• /
• pp.344-350
• /
• 2009

본 연구의 목적은 탄성 표면파에서의 비선형 거동의 이론적 배경을 소개하고 실험적으로 검증하는 것으로서, 이론상의 표면파의 비선형 파라미터는 벌크파에서와 같이 전파된 표면파의 2차 고조파 성분과 기본파 성분 크기의 비에 의존한다. 이를 검증하기 위해 접촉식 탐촉자를 이용한 측정 시스템을 구축하였고, 표면파 전파거리와 인가전압 크기를 변화시키며 알루미늄 6061 합금의 비선형 파라미터를 측정하였다. 또한, 비선형 파라미터를 측정함에 있어서 주파수 의존적 감쇠의 영향을 고려하였다. 이러한 과정을 통한 결과는 탄성 표면파의 비선형 파라미터가 인가전압의 크기에 독립적이며, 2차 고조파 성분의 크기는 전파거리에 선형적으로 의존할 것이라는 이론적 예측과 일치한다.

• 한국표면공학회지
• /
• 제43권5호
• /
• pp.248-254
• /
• 2010

Porous $Al_2O_3$ film can be utilized as template for fabrication of nano-structured materials. Porous anodic alumina layer as template was prepared by anodization of aluminum in oxalic acid, and the pore diameter and barrier-type alumina layer can be controlled for proper anodizing parameter by widening process in $H_3PO_4$ solution. The $SiO_2$ nanodot and Ni nanowire was fabricated using anodic alumina template and their characteristics were investigated using SEM and TEM with EDS. Especially the growth mechanism of $SiO_2$ nanodot in alumina membrane compared with thinning of the alumina barrier layer during anodization was also investigated.