• 한국산업융합학회 논문집
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• 제25권5호
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• pp.899-908
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• 2022

In this study, a study was conducted to localize a large aluminum turbo fan used for tank powerpack. The turbo fan was scanned with a 3D scanner and then 3D modeling was performed. Computational fluid dynamics (CFD) were performed from the performance conditions of the fan, and structural analysis was performed using the pressure data obtained from CFD. The fan was reduced to 1/5 size by applying the geometric similarity. A 1/5 size fan has a honeycomb structure inserted into the front shroud and back shroud to reduce the weight by 5.3%. A 1/5 size fan was printed using a PBF 3D printer, and a 1/5 size fan with honeycombs was also printed. The pressure drop of 8.67 kPa and the required power of 138.19 kW, which satisfies the performance conditions of the fan, were confirmed from the results of CFD. The values of the maximum deformation amount of 0.000788 mm and the maximum effective stress of 0.241 MPa were confirmed from the structural analysis results. The fan printed by the PBF 3D printer had the same shape as the modeling, and the shape was perfect. There are no defects anywhere in appearance. However, the condition of the outer surface of the fan's back shroud is rough compared to other locations. The fan in which the honeycomb was inserted was also perfectly output, and the shape of the honeycomb was the same as the modeling.

• Composites Research
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• 제21권1호
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• pp.22-29
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• 2008

본 논문은 유리섬유 에폭시 면재에 알루미늄 하니컴 샌드위치 복합재가 적용된 저상버스 차체에 대한 정면충돌과 전복에 대한 특성에 대해 연구하였다. 이때 충돌과 전복 해석은 외연유한요소 해석 프로그램인 LS-DYNA3D를 이용하였다. 차체 구조물에 적용되는 적층 복합재 면재에 대해 기계적 특성시험을 통하여 물성을 획득하였고, 직교이방성 특성을 갖는 하니컴 심재의 물성은 유효등가손상 모델을 적용하였다. 저상버스의 충돌 해석은 60km/h의 속도로 정면충돌 사고를 모사하여 해석을 수행하였고, 전복해석은 유럽 안전법규 ECE-R66의 시험 방법을 고려하여 해석하였다. 저상버스의 정면충돌과 전복에 대해 운전자와 승객의 생존 공간 안전성에 관한 결과를 보여준다. 또한, 수정된 Chang-Chang 파손기준식은 충돌과 전복해석에 대한 복합재 구조물의 파손 모드 예측에 추천된다.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 1998년도 춘계학술대회논문집; 용평리조트 타워콘도, 21-22 May 1998
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• pp.114-121
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• 1998

This paper presents the model updating of an equipment panel by using modal test and sensitivity analysis. The equipment panel is one of the major structures of communication satellite, on which broadcasting and communication equipments are mounted. For high rigidity and light weight, the panel was designed as an aluminum honeycomb sandwich panel. In addition, heat pipes were embedded in the panel for thermal control. It is essential to improve the finite element model of a satellite by using modal test in order to verify the satellite is designed with adequate margin under launch environment. In this paper, Young's modulus of aluminum facesheet was selected as a modified parameter by sensitivity analysis. The effect of rotational springs of boundary points was also considered.

• 한국항공우주학회지
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• 제45권1호
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• pp.30-35
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• 2017

본 연구에서는 디지털 영상 상관 기법을 이용하여 알루미늄 하니콤 샌드위치 보의 고유 진동수를 계측하였다. 고속 디지털 카메라를 이용하여 보의 진동 영상을 획득하고 디지털영상 상관 기법을 이용하여 변위를 계산하였다. 시간 영역에서의 변위 데이터를 고속 퓨리에 변환하여 주파수 영역의 응답으로 변환하였다. 랜덤 가진에 따른 주파수 영역에서의 잡음을 줄이기 위하여 스펙트럼 평균화 기법과 Savitsky-Golay 디지털 필터를 사용하였다. 가속도계를 이용한 기존의 방법 및 유한요소 해석 결과와의 비교를 통하여 방법의 정확성을 확인하였다. 결론적으로 고속 디지털 카메라와 디지털 영상 상관 기법을 이용하는 새로운 방법은 구조물의 진동을 잘 측정할 수 있음을 보였고, 센서를 부착하기 어려운 바이오 구조 등의 진동 계측에 적용할 수 있을 것이다.

• 한국철도학회논문집
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• 제9권1호
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• pp.43-49
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• 2006

We have evaluated the structural integrity of a sandwich composite train roof structure that can be a lightweight, cost saving solution to large structural components for rail vehicles in design stages. The sandwich composite train roof structure was 11.45 meters long and 1.76 meters wide. The finite element analysis was used to calculate the stresses, deflections and natural frequencies of the sandwich composite train roof against the weight of air-conditioned system. The 3D sandwich finite element model was introduced to examine the structural behavior of the hollow aluminum extrusion frames joined to both sides of the sandwich composite train roof. The results shown that the structural performance of the sandwich composite train roof under loading conditions specified is satisfaction and the use of aluminum reinforced frame and aluminum honeycomb core is beneficial with regard to weight saving and structural performance in comparison with steel reinforced frame and polyurethane foam core. Also, we have manufactured prototype of sandwich composite train roof structure on the basis of analysis results.

• Smart Structures and Systems
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• 제22권2호
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• pp.223-230
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• 2018

This study examines a non-contact laser scanning-based ultrasound system, called an angular scan pulse-echo ultrasonic propagation imager (A-PE-UPI), that uses coincided laser beams for ultrasonic sensing and generation. A laser Doppler vibrometer is used for sensing, while a diode pumped solid state (DPSS) Q-switched laser is used for generation of thermoelastic waves. A high-speed raster scanning of up to 10-kHz is achieved using a galvano-motorized mirror scanner that allows for coincided sensing and for the generation beam to perform two-dimensional scanning without causing any harm to the surface under inspection. This process allows for the visualization of longitudinal wave propagation through-the-thickness. A pulse-echo ultrasonic wave propagation imaging algorithm (PE-UWPI) is used for on-the-fly damage visualization of the structure. The presented system is very effective for high-speed, localized, non-contact, and non-destructive inspection of aerospace structures. The system is tested on an aluminum honeycomb sandwich with disbonds and a carbon fiber-reinforced plastic (CFRP) honeycomb sandwich with a layer overlap. Inspection is performed at a 10-kHz scanning speed that takes 16 seconds to scan a $100{\times}100mm^2$ area with a scan interval of 0.25 mm. Finally, a comparison is presented between angular-scanning and a linear-scanning-based pulse-echo UPI system. The results show that the proposed system can successfully visualize defects in the inspected specimens.

• Structural Engineering and Mechanics
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• 제85권6호
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• pp.755-764
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• 2023

The article examines the impact response of the sandwich beam furnished by a novel bilayer core as inspired by the woodpecker's head architecture under different repeatedly exerted low-velocity impact loadings by employing the finite element package, ABAQUS. The sandwich beam forms four essential parts comprising bottom and top carbon fiber reinforced polymer laminates encasing bilayer core made of laterally arched solid hot melt adhesive material and aluminum honeycomb. Impact loadings are implemented repeatedly with a steel hemisphere impactor for various impact energies, 7.28 J, 9.74 J, and 12.63 J. Essentially, the commonly concentrated stresses at the impact region are regulated away by the arched core in all considered cases thus reducing the threat of failure. The sandwich beam can resist up to 5 continual impacts at 7.28 J and 9.74 J but only up to 3 times repeated loads at 12.63 J before visible failure is noticed. In the examination of several key impact performance indicators under numerous loading cases, the proposed beam demonstrates favorably up to 1.3-11.2 higher impact resistance efficacies compared to existing designs, therefore displaying an improvement in repeated impact resistance of the new design.

• 대한조선학회논문집
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• 제34권3호
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• pp.38-52
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• 1997

초고속선의 구조설계에 있어서 가장 중요한 요소중의 하나가 구조부재에 대한 경량화이며, 이점에서 최근 알루미늄하니콤 샌드위치판이 초고속선의 선각재료로서 주목을 받고있다. 본 논문에서는 80미터급 초고속 카훼리에 대한 시설계를 통하여 알루미늄 샌드위치판의 초고속선의 선각재료로서의 유용성을 확인코져 한다. 이를위해, 먼저 사례연구 대상선박의 사양을 정하고, 기존의 알루미늄 보강판 방식과 샌드위치 방식으로 구조설계를 수행, 이들의 설계결과를 비교함으로써 샌드위치구조의 구조경량화 가능성을 검증코져 한다. 선박의 경제성을 검토하기 위해서 선박건조비 및 운항비를 포함한 전체비용을 두가지 방식에 대하여 정량적 비용분석을 수행코져 한다. 끝으로, 현재 초고속대형선의 선각재료로서 알루미늄하니콤 샌드위치판이 사용되지 못했던 원인과 앞으로 해결해야할 과제들에 대해서 고찰하였다.

• 항공우주기술
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• 제10권2호
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• pp.114-120
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• 2011

인공위성의 효율적인 열제어를 위해 알루미늄으로 만들어진 하니콤 패널과 OSR로 구성된 방열판을 사용한다. 또한 추가적으로 발열량이 많은 부품의 경우, 알루미늄으로 만들어진 더블러와 히트파이프 등을 이용하여 열제어를 수행한다. 최근 위성 전장 부품의 발열량의 증가로 정해진 위성의 크기, 발사 중량 및 비용으로 더 많은 열을 외부로 효율적으로 방출할 수 있는 방열 능력향상에 대한 필요성으로 새로운 열제어 물질에 대한 연구가 진행 중이다. 특히, 탄소 복합재는 일반적으로 열전도가 매우 높고, 가볍고, 기계적 강성에 좋은 특성이 있어 차세대 열제어를 위한 물질로 많은 연구가 진행되고 있다. 본 논문에서는 차세대 탄소 복합재인, APG(Annealed Pyrolytic Graphite)와 탄소-탄소 복합재(carbon-carbon composites)를 이용하여 통신패널의 열제어를 수행하는 경우와 기존의 열제어 방식과의 차이를 수치적으로 비교하였다.

• 한국생산제조학회지
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• 제25권6호
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• pp.471-478
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• 2016

This paper describes a method to design a lightweight modular bridge for a railway infrastructure system. A lightweight design was achieved using the material selection method. Aluminum extrusions and honeycomb sandwich composites were selected as the best materials to reduce the weight of the upper structure of a conventional modular bridge made of carbon-steel material. The structural integrity of the lightweight modular bridge was evaluated under vertical and wind loads. The twisting and bending natural frequencies were also evaluated to investigate its dynamic characteristics. The results showed that the structural integrity and natural frequencies of the lightweight modular bridge, made of aluminum extrusion and sandwich composites, satisfied the design requirements. Moreover, it was found that the weight of the conventional modular bridge made of carbon steel could be reduced by a maximum of 47% using lightweight materials.