• Title/Summary/Keyword: Aluminium matrix composites

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Comparison of Wear Property Between Metal and Polymer Matrix Composites (금속복합재료와 고분자복합재료의 마모 특성 비교)

  • KIM, Jae-Dong
    • Journal of Fisheries and Marine Sciences Education
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    • v.28 no.6
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    • pp.1875-1881
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    • 2016
  • The wear behavior for the two types of composites, those are epoxy matrix composites filled with silica particles and aluminium matrix composites filled with SiC particles, were compared to investigate the wear mechanism for these composites. Especially, the effect of the volume fraction for the epoxy matrix composites and the particle size for the aluminium matrix composites according to the apply load and sliding velocity were investigated. Wear tests of the pin-on-disc mode were carried out and followed by scanning electron microscope observations for the worn surface. The addition of the fillers in the composites were improved the wear resistance significantly and changed the wear mechanism for the both composites. These results were identified by the observation of the worn surface after testing.

Effects of Processing Parameters on the Mechanical Properties of Aluminium Matrix Composites (알루미늄 기지 금속복합재료의 기계적 성질에 미치는 제조변수의 영향)

  • Kim, J.D.;Koh, S.W.;Kim, H.J.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.130-136
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    • 2005
  • The effects of additional Mg content, the size and volume fraction of reinforcement phase on the mechanical properties of ceramic particle reinforced aluminium matrix composites fabricated by pressureless metal infiltration process were investigated. The hardness of $SiC_p/AC8A$ composites increased gradually with an increase in the additive Mg content, while the bending strength of $SiC_p/AC8A$ composites increased with an increase in additive Mg content up to 5%. However, this decreased when the level of additive Mg content was greater than 5% due to the formation of coarse precipitates by excessive Mg reaction and an increase in the porosity level. The hardness and strength of the composites increased with decreasing the size of SiC particle. It was found that the composites with smaller particles enhanced the interfacial bonding than those with bigger particles from fractography of the composites. The hardness of $Al_2O_{3p}/AC8A$ composites increased gradually with an increase in the volume fraction, however, the bending strength of $Al_2O_{3p}/AC8A$ composites decreased when the volume fraction of alumina particle was greater than 40% owing to the high porosity level.

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Study of TiCN Aditions to an 2xxx Series Aluminium Alloy

  • Ruiz-Navas, E.M.;Delgado, Tienda M.L.;Benito, Gonzalez S.;Gordo, E.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1037-1038
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    • 2006
  • The increasing demand of PM parts for automobile and aerospace applications has caused a strong development of the aluminium based metal matrix composites (MMCs).Aluminium alloys are one of most widely used materials as matrix in MMCs, both in research and development as well as in industrial applications. In the present work, the influence of the ceramic reinforcement addition to a 2xxx series aluminium alloy is studied. Several percentages of TiCN have been added to the Al-Cu alloy using PM techniques, in order to analyze its influence on the liquid phase sintering process and on the final properties of the material.

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DETERMINATION OF TRANSIENT WEAR DISTANCE IN THE ADHESIVE WEAR OF A6061 ALUMINIUM ALLOY REINFORCED WITH ALUMINA PARTICLES

  • Yang, L.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.217-218
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    • 2002
  • An integrated adhesive wear model was proposed to determine the transient wear and steady-state wear of aluminium alloy matrix composites. The transient wear volume was described by an exponential equation, while the steady-state wear was governed by a revised Archard equation, in which both the transient wear volume and transient sliding distance were excluded. A mathematical method was developed to determine both the transient distance and the net steady-state wear coefficient. Experimental wear tests were carried out on three types of commercial A6061 aluminum alloy matrix composites reinforced with 10%, 15% and 20% alumina particles. More accurate wear coefficient values were obtained with the proposed model. The average standard wear coefficient, as determined by the original Archard equation, was found to be about 51% higher.

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Optimization Techniques of Die Disign on Hot Extrusion Process of Metal Matrix Composites (금속복합재료의 열간압출에 관한 금형설계의 최적화기법(I))

  • 강충길;김남환;김병민
    • Transactions of Materials Processing
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    • v.6 no.4
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    • pp.346-356
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    • 1997
  • The fiber orientation distribution and interface bonding in hot extrusion process have an effect on the maechanical properties of metal matrix composites(MMC's). Aluminium alloy matrix composites reinforced with alumina short fibers are fabricated by compocasting method. MMC's billets are extruded at high temperature through conical and curved shaped dies with various extrusion ratios and temperature. This present study was directed to describe the systematic correlation between extrusion die shape and subsequent results such as fiber breakage, fiber orientation and tensile strength to hot extruded MMC's billet. Extrusion load, tensile strength and hardness for variation of extrusion ratios and temperature are investigated to examine mechanical properties of extruded MMC's SEM fractographs of tensile specimens are observed to analyze the fracture mechanism.

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Characteristics in Microstructure of Particle Reinforced Al Matrix Composites Fabricated by Spray-Cast Forming Process (분사주조한 입자강화 알루미늄 복합재료의 미세조직 특성)

  • Park, Chong-Sung;Lee, In-Woo;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.14 no.6
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    • pp.530-540
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    • 1994
  • Aluminium-silicon alloy(JIS AC8A) matrix composites reinforced with SiC particles were fabricated by spray-cast forming process, and the microstructure of powders and preforms produced were studied by using an optical and scanning electron microscopy. SiC particles were co-sprayed by mixed phase injection method during the spray casting process. Most of the composite powders formed by this mixed phase injection method exhibit morphology of particle-embedded type, and some exhibits the morphology of particle attached type due to additional attachment of the SiC particles on the surface of the powders in flight. The preforms deposited were resulted in dispersed type microstructure. The pre-solidified droplets and the deposited preform of SiC-reinforced aluminium alloy exhibit finer equiaxed grain size than that of unreinforced aluminium alloy. Eutectic silicons of granular type are crystallized at the corner of the aluminum grains in the preforms deposited, and some SiC particles seem to act as nucleation sites for primary/eutectic silicon during solidification. Such primary/eutectic silicons seem to retard grain growth during the continued spray casting process. It is envisaged from the microstructural observations for the deposited preform that the resultant distribution of SiC injected particles in the Al-Si microsturcture is affected by the amount of liquid phase in the top part of the preform and by the solidification rate of the preform deposited.

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Mechanical Properties of Cellulose-filled Epoxy Hybrid Composites Reinforced with Alkali-treated Hemp Fiber (염기 처리 대마 섬유로 강화된 셀룰로오스 충전 에폭시 하이브리드 복합재의 기계적 물성)

  • Anand, P.;Anbumalar, V.
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.46-55
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    • 2015
  • There is a limit for deforestation in order to keep the environmental cycle undisturbed. The heart of the paper is to replace the wood to a maximum extent to obtain a sustainable environment. This research aims at new natural composites in which treated hemp fiber used as reinforcement, synthetic cellulose used as particulate to improve the adhesion between matrix - fiber interface and Epoxy LY556 acted as matrix fabricated by hand layup technique. The density, water absorption, tensile properties, impact strength, hardness, flexural properties and compressive properties have been evaluated under ASTM standards and compare the results with existing materials such as wood, aluminium, etc., The composite hemp fiber reinforced polymer (HFRP) could be exploited as an effective replacement for wood and it would be suitable for automotive applications by comparing results.

MECHANICAL AND ELECTRICAL PROPERTIES OF STYRENE-BUTADIENE-STYRENE/ ALUMINIUM COMPOSITES

  • Renukappa, N.M.;Siddaramaiah, Siddaramaiah;Sudhaker Samuel, R.D.;Jeevananda, T.;Kim, Nam-Hoon;Lee, Joong-Hee
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.142-147
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    • 2007
  • A series of styrene-butadiene-styrene/aluminium (SBR/Al) composites have been compounded with different weight ratios of Al. The prepared SBR-Al systems have been characterized for different mechanical properties such as tensile strength, tensile modulus and surface hardness have improved with the increase in content of Al in SBR matrix. This may is because of the increase in polymer-filler interaction. The electrical properties such as volume conductivity, surface resistivity, dielectric constant, dissipation factor (tan delta), and break down voltage of SBR/Al composites have been measured with reference to volume fraction $(V_{f}),$ frequency and temperature. The resistance of the SBR-Al composites is found to be ohmic. The voltage-current (V-I) characteristics for SBR-Al also exhibit a linear relationship indicating the ohmic behavior.

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The effect of particle size on tool wear of SiCp-reinforced metal matrix composite

  • Sahin, Y.;Sur, G.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.237-239
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    • 2002
  • The effect of particle sizes of the metal matrix composites containing 10 wt.%SiCp was investigated with using various tools. The results showed that tool life decreased considerably with increasing particle size and cutting speed. The wear resistance of TiC-coated tools was considerably higher than that of the other tools. It was observed that abrasive wear was the main responsible mechanism for wear of the tool thermal cracks were at high speed while a built-edge formation was also evident at lower speed.

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The Production of Metal Matrix Composites by Using the EPC Process;Particle Behavior at Solid-Liquid Interface (소실모형주조법에 의한 금속기 복합재료의 제조;고액계면과 입자거동에 관하여)

  • Park, Jong-Ik;Kim, Young-Seob;Kim, Jeong-Min;Kim, Dong-Gyu
    • Journal of Korea Foundry Society
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    • v.17 no.1
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    • pp.93-99
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    • 1997
  • A possibility of production of aluminium matrix composites by using the lost foam process was investigated. Silicon carbide particles, graphite particles, and stainless steel wires were used as reinforcement materials. The reinforcement materials were introduced to the polystyrene to form patterns via injection molding process. The results obtained from this experiment can be summarized as follows. In Al/SiCp system, the particles with the radius of $100{\mu}m$ and over were entrapped in the matrix in the case of upward freezing of which solidification direction was opposite to floating direction of the particles. And few particles were entrapped in the matrix in downward freezing. In Al/graphite system, almost no particles were entrapped in the matrix except the area chill attatched. When the thickness of polystyrene slice was 4mm in Al/stainless steel wire system, the floating tendency of fibers was observed to increase as the distance from the ingate was increased.

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