• Title/Summary/Keyword: Alumina-epoxy composite

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Dielectric Properties of Epoxy/Micro-sized Alumina Composite and of Epoxy/Micro-sized/Nano-sized Alumina Composite

  • Park, Jae-Jun
    • Transactions on Electrical and Electronic Materials
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    • v.16 no.6
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    • pp.338-341
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    • 2015
  • Epoxy/micro-sized alumina composite was prepared, and the effects of alumina content on the dielectric properties were investigated in order to develop an insulation material for gas-insulated switchgears (GIS). Nano-sized alumina (average particle size: 30 nm) was also incorporated into the epoxy/micro-sized alumina composite. Dielectric tests were carried out in ASTM D 150, and capacitance (Cp) and dielectric loss (tanδ) were measured. The dielectric constant increased with increasing alumina content in the epoxy/micro-alumina system and the epoxy/micro-alumina/nano-alumina system. As 1,3-diglycidyl glyceryl ether (DGE) content increased, the dielectric constant decreased and dielectric loss increased. This ocurred as a result of the weak electric field enhancement due to homogeneous dispersion of micro- and nano-sized alumina particles in an epoxy composite.

Electrical and Mechanical Properties of Epoxy/Micro-sized Alumina Composite and the Effect of Nano-sized Alumina on Those Properties

  • Park, Jae-Jun;Shin, Seong-Sik;Yoon, Chan-Young;Lee, Jae-Young;Park, Joo-Eon
    • Transactions on Electrical and Electronic Materials
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    • v.16 no.5
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    • pp.260-263
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    • 2015
  • Epoxy/micro-sized alumina composite was prepared and the effects of alumina content on the electrical and mechanical properties were investigated in order to develop an insulation material for gas insulated switchgear (GIS). Nano-sized alumina (average particle size: 30 μm) was also incorporated into the epoxy/micro-sized alumina composite. An electrical insulation breakdown strength test was carried out in sphere-sphere electrodes and the data were estimated by Weibull statistical analysis. Tensile strength was measured at a crosshead speed of 10 mm/min using a universal testing machine. Alumina content was varied from 0 wt% to 70 wt%.). As micro-sized alumina content increased, insulation breakdown strength increased until 40 wt% alumina content and decreased after that content. The tensile strength of a neat epoxy system was 82.2 MPa and that value for 60 wt% alumina content was 91.8 MPa, which was 111.7% higher than inthe neat epoxy system. The insulation breakdown strength of micro-sized alumina (60 wt%)/nano-sized alumina (1 phr) glycerol diglycidyl ether (GDE) (1 phr) composite was 54.2 MPa, which was 116% higher than the strength of the system without nano-sized alumina.

Electrical and Mechanical Strength Properties of Epoxy/Micro Silica and Alumina Composites for Power Equipment (전력기기용, 에폭시/마이크로 실리카 및 알루미나 복합제의 전기적·기계적 파괴 강도 특성)

  • Park, Joo-Eon;Park, Jae-Jun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.7
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    • pp.496-501
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    • 2018
  • In this study, we prepared 40, 45, 50, 55, 60, 65, and 70 wt% content composites filled in epoxy matrix for two micro silica and three micro alumina types for use as a GIS heavy electric machine. As a filler type of epoxy composite, micro silica composites showed excellent AC breakdown strength properties compared to micro alumina composites in the case of electrical properties of micro silica and alumina. The electrical breakdown properties of micro silica composites increased with increasing filler content, whereas those of micro alumina decreased with increasing filler content. In the case of mechanical properties, the micro silica composite showed improved tensile strength and flexural strength compared with the micro alumina composite. In addition, mechanical properties such as tensile strength and flexural strength of micro silica and alumina composites decreased with increasing filler content. This is probably because O-H groups are present on the surface of silica in the case of micro silica but are not present on the surface of alumina in the case of micro alumina.

Highly Thermal Conductive Alumina Plate/Epoxy Composite for Electronic Packaging

  • Jeong, Un Seong;Lee, Yoon Joo;Shin, Dong Geun;Lim, Hyung Mi;Mun, So Youn;Kwon, Woo Teck;Kim, Soo Ryong;Kim, Young Hee;Shim, Kwang Bo
    • Transactions on Electrical and Electronic Materials
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    • v.16 no.6
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    • pp.351-354
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    • 2015
  • In this study, alumina plates 9~25 μm in size were used as thermal fillers, and epoxy resin was used as a polymer matrix. Oriented alumina plate/epoxy composites were prepared using a rolling method. The effect of ordering alumina plates increased with alumina plate size. The thermal conductivity and flexural strength of the composites were investigated. The horizontal thermal conductivity of the oriented composite was significantly higher than the vertical thermal conductivity. The horizontal thermal conductivity of the 75 wt% alumina content was 8.78 W/mk, although the vertical thermal conductivity was 1.04 W/mk. Ordering of the alumina plate using a rolling method significantly improved the thermal conductivity in the horizontal direction. The flexural strengths of the ordered alumina/epoxy composites prepared at different curing temperatures were measured.

Electrical Insulation Breakdown Strength in Epoxy/Spherical Alumina Composites for HV Insulation

  • Park, Jae-Jun
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.2
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    • pp.105-109
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    • 2013
  • In order to develop high voltage (HV) insulation materials, epoxy/spherical alumina composites with two different particle sizes (in ${\mu}m$) were prepared and a dynamic mechanical analysis (DMA) and electrical insulation breakdown strength test were carried out in sphere-sphere electrodes and the data were estimated using Weibull statistical analysis. Alumina content varied from 50 to 70 wt%. The electrical insulation breakdown strength for epoxy/alumina (50 wt%) was 44.0 kV/1 mm and this value decreased with increasing alumina content. The effects of insulation thickness and alumina particle size on the insulation breakdown strength were also studied. The insulation thickness varied from 1 mm to 3 mm, and the particle sizes were 7.3 or $40.3{\mu}m$.

Electrical AC Insulation Breakdown Characteristics of Various Epoxy / Heterogeneous Inorganic Mixed Composite (여러 종류의 에폭시/이종무기물 혼합 콤포지트의 전기적 교류 절연파괴 특성)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.11
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    • pp.1463-1470
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    • 2018
  • In this study, 20 types of samples were prepared by mixing different kinds of inorganic materials to develop insulation materials for epoxy - based GIS substation equipment used under high voltage environmentally friendly insulation gas. One of the electrical characteristics, AC insulation breakdown experiment was performed. As mixing ratio of mixed heterogeneous inorganic materials, the dielectric breakdown strength was increased with increasing filler ratio of micro silica, micro silica : micro Alumina, 1:9, 3:7, 5:5, 7:3, 9:1, and decreased as the filling amount of micro alumina increased. The AC insulation breakdown characteristics were the best when the composition ratio was 9:1. The higher the content of silica, the better the interfacial properties, and the larger the alumina content ratio, the worse the interfacial properties.

Effects of Post Cure Conditions on Thermal Characteristics of A1$_2$O$_3$ Filled Epoxy Resin Composite System (A1$_2$O$_3$ 충전된 에폭시 수지 복합재료계의 후기 경화조건에 따른 열적특성)

  • Cho, Young-Shin;Shim, Mi-Ja;Kim, Sang-Wook
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1998.06a
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    • pp.227-230
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    • 1998
  • The effects of post curing conditions on thermal properties of alumina filled epoxy resin system DGEBA/MDA/SN were investigated. As the post curing time increased at 15$0^{\circ}C$, the glass transition temperature increased from 121 to 124, slightly. As the heating rate increased, high thermal decomposing temperature (T$_{d}$) and most decomposing temperature (T$_{p}$) increased. For the case of post-cured system at 15$0^{\circ}C$ for 4 days showed lower values than virgin system. At the post curing condition the system must have been thermally degraded.ded.

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Study on Electrical and Mechanical Properties of High Viscosity Solid Epoxy / Silica and Alumina Composite (고점도형 고상에폭시/실리카와 알루미나 콤포지트의 전기적, 기계적 특성연구)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.10
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    • pp.1330-1337
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    • 2018
  • In this study, 40, 50, 60, and 70 wt% filler dispersed samples were prepared for the current GIS Spacer or environmentally friendly GIS. In the AC electrical breakdown, EMSC and EMAC decreased with increasing filler content, and EMSC showed better breakdown strength than EMAC. The mechanical properties such as tensile strength and flexural strength of EMSC and EMAC were also increased with increasing filler content. In addition, EMSC results in better mechanical properties than EMAC. The reason for this is considered to be one in which the influence of the interface is important.

Effect of Space Charge Density and High Voltage Breakdown of Surface Modified Alumina Reinforced Epoxy Composites

  • Chakraborty, Himel;Sinha, Arijit;Chabri, Sumit;Bhowmik, Nandagopal
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.3
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    • pp.121-124
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    • 2013
  • The incorporation of 90 nm alumina particles into an epoxy matrix to form a composite microstructure is described in present study. It is shown that the use of ultrafine particles results in a substantial change in the behavior of the composite, which can be traced to the mitigation of internal charges when a comparison is made with conventional $Al_2O_3$ fillers. A variety of diagnostic techniques have been used to augment pulsed electro-acoustic space charge measurement to provide a basis for understanding the underlying physics of the phenomenon. It would appear that, when the size of the inclusions becomes small enough, they act cooperatively with the host structure and cease to exhibit interfacial properties. It is postulated that the $Al_2O_3$ particles are surrounded by high charge concentrations. Since $Al_2O_3$ particles have very high specific areas, these regions allow limited charge percolation through $Al_2O_3$ filled dielectrics. The practical consequences of this have also been explored in terms of the electric strength exhibited. It would appear that there was a window in which real advantages accumulated from the nano-formulated material. An optimum filler loading of about 0.5 wt.% was indicated.

Evaluation of Adhesion Property of Epoxy Adhesive with Different Surface Roughness of GFRC (유리섬유강화 복합재료의 표면거칠기에 따른 에폭시 접착제의 접착강도 평가)

  • Kim, Jong-Hyun;Shin, Pyeong-Su;Lee, Sang-Il;Park, Joung-Man
    • Journal of Adhesion and Interface
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    • v.21 no.1
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    • pp.27-33
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    • 2020
  • Adhesion property of epoxy adhesive was evaluated with different surface roughness of glass fiber reinforced composite (GFRC) and optimized condition of surface roughness was confirmed. Different sizes of alumina (Al2O3) particles were blasted to GFRC to control surface roughness of GFRC using sand blasting method. The surface roughness was measured and quantified via surface roughness tester. Contact angle was measured using four types of different solvents. Surface energies and work of adhesion between epoxy adhesive and GFRCs were calculated with different surface roughness of GFRC. Adhesion property between epoxy adhesive and GFRCs was evaluated using single lap shear test and adhesion property increased with surface roughness of GFRC. The fracture surface of GFRCs was observed to evaluate adhesion property. Finally, the optimized roughness condition of GFRCs was confirmed.