• Title/Summary/Keyword: Alumina gel

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Surface Modification of Alumina Ceramic with Mg2Al4Si5O18 Glass by a Sol-Gel Process (졸-겔 공정으로 합성된 코디어라이트를 이용하여 알루미나의 표면개질)

  • Choi, Pil-Gyu;Chu, Min Cheol;Bae, Dong-Sik
    • Korean Journal of Materials Research
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    • v.24 no.1
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    • pp.48-52
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    • 2014
  • The Mg-enriched magnesium aluminum silicate (MAS) glass is known for its higher mechanical strength and chemical resistance. Among such glasses, cordierite ($Mg_2Al_4Si_5O_{18}$) is well known to have a low thermal expansion and low melting point. Polycrystalline engineering ceramics such as alumina can be strengthened by a surface modification with low thermal expansion materials. The present study involves the synthesis of cordierite by a sol-gel process and investigates the effect of glass penetration on the surface of alumina. The cordierite powders were prepared from $Al(OC_3H_7)_3$, $Mg(OC_2H_5)_2$ and tetraethyl orthosilicate by hydrolysis and condensation reaction. The cordierite powders were characterized by X-ray diffraction (XRD, Rigaku), scanning electron microscope (SEM, JEOL: JSM-5610), energy dispersive spectroscopy (EDS, JEOL: JSM-5610), and universal testing machine (UTM, INSTRON). The X-ray diffraction patterns showed that the synthesized particles were ${\mu}$-cordierite calcined at $1100^{\circ}C$ for 1 h. The shape of synthesized cordierite was changed from ${\mu}$-cordierite to ${\alpha}$-cordierite with increasing calcination temperature. Synthesized cordierite was used for surface modification of alumina. Cordierite powders penetrated deeply into the alumina sample along grain boundaries with increasing temperature. The results of surface modification tests showed that the strength of the prepared alumina sample increased after surface modification. The strength of a surface modified with synthesized cordierite increased the most, to about 134.6MPa.

Preparation and analysis of nickel-coated alumina by sonochemistry (음향화학법으로 니켈을 코팅한 알루미나의 제조 및 분석)

  • Kim, Jin-Woo;Choi, Sung-Woo;Lee, Chang-Seop
    • Analytical Science and Technology
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    • v.24 no.2
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    • pp.61-68
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    • 2011
  • Ni-coated alumina was prepared by sonochemical method. To increase an efficiency of Ni coating on alumina, amorphous alumina was prepared by sol-gel method and Ni was coated to fine particles of alumina. Ni-coated alumina was prepared from various calcination temperatures ($500^{\circ}C$, $1,000^{\circ}C$), concentrations of Ni solution (0.01 M~0.2 M) and sonochemical reaction times (30 min, 2h). The prepared fine particles were characterized by X-Ray Diffractometer (XRD), Scanning Electron Microscope (SEM), Inductively Coupled Plasma Atomic Emission Spectroscopy (ICP-AES), and Particle Size Analyzer (PSA). The coating amount of Ni increased, as Ni concentration and ultrasonication time increased. The maximum amount of Ni was coated to fine particles of alumina, when Ni-coated alumina was prepared with 0.1 M concentration of Ni solution for 2 h of sonication time at $1000^{\circ}C$ of calcination temperature. The average particle size was in the range of 835.9 to 986.7 nm.

The Effect of Alumina Addition on Microstructure and Mechanical Properties of Plasma-Sparayed Ceria Based Electrolyte Coatings (알루미나 첨가가 플라즈마 용사된 세리아계 전해질체 코팅츠의 미세구조 및 기계적 특성에 미치는 영향)

  • 김장엽;유석원;임대순
    • Journal of the Korean Ceramic Society
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    • v.35 no.6
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    • pp.610-618
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    • 1998
  • Alumina were added to ceria based ceramic powders upto 9.7 vol% and composite powders were sprayed by plasma spraying process in order to improve the mechanical properties such as hardness fracture tough-ness and thermal shock resistance. The ceria based coating sprayed without alumina has the typical colum-nar and lamellar structure. Alumina addition has lowered the amount of columnar and lamellar sturcture Added alumina was segreagated in the grain boundary and grain of ceria based crystal accompanied with pore. The maximum value of density and the minimum value of porosity were observed at the sprayed coating with 4.8 vol% alumina. The hardness fracture toughness and thermal shock resistance were increased with alumina addition. The improvement of mechanical properties of plasma sparyed ceria based coatings result-ed from the disapperance of the columnar and lamellar sturcture by addition of alumina.

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Effect of Water and Aluminum Sulfate Mole Ratio on Pore Characteristics in Synthesis of AlO(OH) Nano Gel by Homogeneous Precipitation (균일침전에 의한 AlO(OH) 나노 겔 합성에서 물/황산알루미늄의 몰 비가 세공특성에 미치는 영향)

  • Choe, Dong-Uk;Park, Byung-Ki;Lee, Jung-Min
    • Journal of the Korean Ceramic Society
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    • v.43 no.9 s.292
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    • pp.564-568
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    • 2006
  • AlO(OH) nano gel is used in precursor of ceramic material, coating material and catalyst. For use of these, not only physiochemical control for particle morphology, pore characteristic and peptization but also studies of synthetic method for preparation of advanced application products were required. In this study, AlO(OH) nano gel was prepared through the aging and drying process of aluminum hydroxides gel precipitated by the hydrolysis reaction of dilute NaOH solution and aluminum sulfate solution. In this process, optimum synthetic condition of AlO(OH) nano gel having excellent pore volume as studying the effect of water and aluminum sulfate mole ratio on gel precipitates has been studied. Water and aluminum sulfate mole ratio brought about numerous changes on crystal morphology, surface area, pore volume and pore size. Physiochemical properties were investigated as using XRD, TEM, TG/DTA, FT-IR, and $N_2$ BET method.

THE PREPARTION AND CHAEATERIZATION OF ALUMINA UF MEMBRANE BY SOL-GEL PROCESS

  • Choi, Y. H.;Paik, J. S.;Kim, H. C.;Lee, S. B.;Oh-kim, E. O.
    • Proceedings of the Membrane Society of Korea Conference
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    • 1991.10a
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    • pp.29-33
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    • 1991
  • Alumina UF membranes were prepared by sol-gel process and their gas permeabilities were characterized. Alumina MF membrane with average pore diameter about 0.12$\mu$m and tubular shape was used as a support. Gas permeation measurements of helium and nitrogen gas exhibited the permeabilities of 1.58 $\times$ 10E-6 and $0.63 \times 10E-6 cc\cdot cm(STP)/cm^2\cdot sec \cdot cmHg$, respectively. The permeability ratio was 2.5. This means the gas permeation is fully governed by knudsen diffusion mechanism.

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Fabrication Process of Lanthanide-Doped Xerogel/Porous Anodic Alumina Structures for an Image Formation

  • Smirnov, A.;Molchan, I.;Gaponenko, N.;Labunov, V.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.769-772
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    • 2004
  • We report on the developed fabrication method of lanthanide-doped xerogel/porous anodic alumina structures for an image formation via the aluminum anodization, the sol-gel synthesis, and the photolithography process. The structures of europium- or terbium-doped xerogel/porous anodic alumina are also considered in view of application in electroluminescent devices.

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The Preparation of Alumina Fiber by Sol-Gel Method (I) Rheological Properties (졸겔법에 의한 알루미나 섬유의 제조 (I) 유동학적 특성분석)

  • 최용수;이종혁;이해욱;김창은
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.17-24
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    • 1995
  • The TEA complex polymeric sol was prepared by the alkoxide sol-gel method. The purpsoe of this experiment was to vefity the particle shape in the sol from the investigation of the rheological properties. TEA retarded hydrolysis rate by the reaction with alkoxide enough to make a stable transparent sol in the wide range of composition. From the results of the viscosity change with time, the optimum mole ratio for spinning was selected as 0.5 mole of TEA, 3 mole of H2O and the optimum viscosity was 104 cPs. The rheological behavior of the sol showed that the particle shape in the sol was linear, which was adequate for fiber drawing.

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Synthesis of High Purity Al2O3 from Low Grade Bauxite Ore(II) (저품위 Bauxite로부터 고순도 Al2O3의 합성(II))

  • Kwon, Kung-Taek;Song, Yon-Ho;Lee, Chul-Tae
    • Applied Chemistry for Engineering
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    • v.5 no.4
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    • pp.597-608
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    • 1994
  • A new process for the production of high purity ${\alpha}-Al_2O_3$ from ammonium aluminium sulfate solution abtained through the sulfation of low grade bauxite ore with $(NH_4)_2SO_4$, and leaching of the sulfated product was investigated. This process is consisted of solvent extraction for Fe component removal from ammonium aluminum sulfate solution and homogeneous precipitation of Al containing precipitate from the refined ammonium aluminium sulfate solution by using urea as precipitator. The optimum conditions of solvent extraction with Alamine 336 as extractant were shaking time of 4min, organic phase ratio to aqueous phase of 0.25. The types of precipitation products from this precipitation were amorphous alumina gel, pseudo-boehmite and crystalline boehmite in the lower temperature of $100^{\circ}C$, in the range from $125^{\circ}C$ to $150^{\circ}C$, and above $150^{\circ}C$, respectively. And also amorphous alumina gel hydrate in $1000^{\circ}C$ and crystalline boehmite in $1250^{\circ}C$ were tranfered to ${\alpha}-Al_2O_3$, respectively. This alumina was identified as ${\alpha}-Al_2O_3$ of purity 99.7%.

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