• Title/Summary/Keyword: Alumina coating

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Fabrication of Alumina Free-standing Objects by Electrophoretic Deposition

  • Uchikoshi, Tetsuo;Furumi, Seiichi;Suzuki, Tohru S.;Sakka, Yoshio
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1107-1108
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    • 2006
  • The coating of conductive polypyrrole (Ppy) on nonconductive ceramic substrates was performed by polymerization of pyrrole (Py) in an aqueous solution. The Ppy film was characterized by scanning electron microscopy and conductivity measurements. Electrophoretic deposition of bimodal alumina suspension prepared with a phosphate ester was performed using Ppy film as a cathode. Fabrication of alumina ceramics with irregular shapes or complicated patterns were also attempted by sintering the deposits together with the Ppy coated substrates in air.

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The Coating of Photocatalytic $TiO_2$on Metal and Glass using Alumina Sols as a Binder (금속 및 유리 기판 위에 알루미나 졸을 바인더로 한 $TiO_2$광 촉매의 코팅)

  • 석상일;안복엽;최경훈;서태수;유영문
    • Journal of the Korean Ceramic Society
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    • v.38 no.7
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    • pp.621-627
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    • 2001
  • 알루미나 졸에 평균 25nm의 TiO$_2$(Degussa P25) 광 촉매 분말을 분산하여 광촉매 코팅제를 제조하였다. 점도 약 24 cps를 가지 4.4 wt%의 알루미나 졸로부터 약 300nm 두께의 코팅막이 제조되었으며, 졸 점도의 증가에 비례하여 코팅막의 두께도 증가하였다. TiO$_2$광 촉매의 코팅용 바인더로 이용한 알루미나 졸의 결정형은 25~30$0^{\circ}C$에서 pseudo boehmite (AlOOH)이었으며, 50$0^{\circ}C$ 이상에서는 ${\gamma}$-Al$_2$O$_3$으로 전환되었다. AlOOH/TiO$_2$코팅막은 oleic acid와 humic acid에 대한 기상 및 수상 조건에서의 광 촉매 실험에서 우수한 유기물의 광분해 효능을 나타내었다. 아울러 EGI(Electro-Galvanized Iron)에 코팅된 AlOOH/TiO$_2$코팅막은 내식성 및 내지문성의 효과도 부수적으로 나타내었다.

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Chemical Evaluation of Corrosion Resistance for Stainless-Steel Plate Wet-Coated by Alumina-Fluoro Composite Coatings (알루미나-불소 복합 코팅제로 습식코팅된 스텐레스 강판의 화학 내식성 평가)

  • Jung, Ha-Young;Kim, Dae Sung;Lee, Seung-Ho;Lim, Hyung Mi;Kim, Kun;Jung, Min-Kyu
    • Korean Journal of Materials Research
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    • v.22 no.12
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    • pp.643-649
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    • 2012
  • Coatings composited with alumina and Perfluoro alkoxyalkane (PFA) resin were deposited on stainless steel plate (SUS304) to further improve corrosion resistance. Plate (ca. $10{\mu}m$) and/or nanosize (27~43 nm) alumina used as inorganic additives were mixed in PFA resin to make alumina-fluoro composite coatings. These coatings were deposited on SUS304 plate with wet spray coating and then the film was cured thermally. According to the amount and ratio of the two kinds of alumina having plate morphology and nano size, corrosion resistance of the film was evaluated under strong acids (HF, HCl) and a strong base (NaOH). The film prepared with the addition of 5~10 wt% alumina powders in PFA resin showed corrosion resistance superior to that of pure PFA resin film. However, for the film prepared with alumina content above 10 wt%, the corrosion resistance did not improve with the physical properties, such as surface hardness and adhesion. The film prepared with plate/nanosize (weight ratio = 1/2) alumina especially enhanced the surface hardness and corrosion resistance. This can be explained as showing that the plate and the nanosize alumina dispersed in PFA resin effectively suppressed the penetration of cations and anions due to the long penetration length and fewer defects that accompany the improved surface hardness under a serious environment of 10% HF solution for over 120 hrs.

De-NOx Characteristics for Cu-ZSM5/Alumina Beads Catalyst Filter in Urea-SCR System (Urea-SCR 시스템에서의 Cu-ZSM5/알루미나 비드 촉매필터의 De-NOx 특성)

  • Jang, Young-Sang;Shin, Young-Seop;Lee, Byoung-Jun;Park, Jai-Koo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.60-67
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    • 2008
  • The catalytic filter of Cu-ZSM5/alumina beads was considered to reduce NOx in the urea SCR system. Catalytic support of porous alumina beads with mean pore size $130{\mu}m$ and porosity $75{\sim}83%$ were prepared using foaming and gel-casting method. The Cu-ZSM5 catalysts were coated on the supporting alumina beads using $Cu(NO_3)_2$ by ion exchange method. After a washcoating process was applied to coat 10w% Cu-ZSM5 on porous alumina bead, coating layer was estimated $20{\mu}m$ in thickness. The characterization and the feasibility as a catalytic supports were investigated. And the NOx conversion test in Cu-ZSM5/Alumina Beads filter system was conducted by using Urea as reductants under laboratory test. The NOx conversion was increased as size and porosity of beads and observed more than 95% excellent NOx conversion above $300^{\circ}C$.

Effects of Contact Damage and Residual Stress in Dental Layered Ceramics (치아응용을 위한 층상 세라믹스에서의 접촉손상 및 잔류응력의 영향)

  • 정종원;최성철
    • Journal of the Korean Ceramic Society
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    • v.37 no.3
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    • pp.288-293
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    • 2000
  • Effects of contact damage and residual stress for two kinds of dental restorative layered ceramics, porcelain/alumina and porcelain/zirconia bilayers, were observed with Hertzian and Vickers indentation methods. Indentation stress-strain behavior of each material, strength degradation of the coating material, and crack propagation behavior in the coating layer after Vickers indentation were examined by an optical microscope. As a result, porcelain as coating materials showed the classical brittleness. It was inferred that damage and strength in two bilayer system were dependent on thermal expansion mismatch between the coating material and the substrate, which affected the strength degradation. Residual stress resulting from thermal expansion mismtch was formed in the coating layer, and specially in the case of porcelain/zirconia, residual stress was eliminated as coating thickness decreased.

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Fabrication of Alumina Suspension for Coating of BLU(Back Light Units) and Fluorescent Substances (BLU 및 형광체 코딩용 알루미나 분산액의 제조 및 평가)

  • Yu, Jeong-Hwan;Jung, Seung-Hwa;Hong, Gyung-Pyo;Mun, Jong-Soo;Kang, Jong-Bong
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.24-29
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    • 2009
  • The suspension of $Al_2O_3$ which has long-term stability was made by mechanical milling. Thin films were evaluated and made to use as coating materials. A particle size of the suspension manufactured was 98 nm when 2 mt% nitric acid was added. It indicated that viscosity of the suspension is 12 cps and that it had the long-term stability. Thickness which was from 200 nm to 600 nm of the thin films was able to be made by adjusting draw rate and organic additive. Cracks of thin films at room temperature were prevented by adding Ethyl cellulose from 0.5 wt% to 2 wt%. The thin film heated at $500^{\circ}C$ indicated a hydrophilic property against water and an excellent permeability against a visible ray.

Effects of Fabrication Variables and Microstructures on the Compressive Strength of Open Cell Ceramics (개방셀 세라믹스의 압축강도에 대한 제조공정변수 및 미세구조의 영향)

  • 정한남;현상훈
    • Journal of the Korean Ceramic Society
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    • v.36 no.9
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    • pp.954-964
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    • 1999
  • The effect of fabrication variables and microstructures on the compressive strength of open cell alumina zirconia and silicon nitride ceramics fabricated by polymeric sponge method was investigated. Bulk density and compressive strength of open cell ceramics were mainly affected by coating characteristics of ceramic slurry on polymeric sponge that controlled a shape thickness and defect of the struts. Sintering temperature was optimized for enhancement of strut strength and compressive strength of open cell ceramics. Relative density and compressive strength behaviors were relatively well matched with the predicted values. Open cell ceramics of lower relative density below 0.1 prepared by first relatively well matched with the predicted values. Open cell ceramics of lower relative density below 0.1 prepared by first coating of ceramic slurry had thin triangular prismatic struts that were often broken or longitudinally cracked. With an application of second coating of slurry shape of struts was transformed into thickner cylindrical one and defects in struts were healed but the relative density increased over 0.2 Open cell zirconia had both the highest bulk density and compressive strength and alumina had the lowest compressive strength while silicon nitrides showed relatively high compressive strength and the lowest density. Based upon the analysis open cell silicon nitride was expected to be one of potential structural ceramics with light weight.

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