• Title/Summary/Keyword: Alternative raw material

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The Utilization of Domestic Fly Ash as a Cement Raw Material (시멘트 원료로 국내산 석탄재의 이용 가능성)

  • Lee, Yoon-Cheol;Lee, Se-Yong;Min, Kyung-So;Lee, Chang-Hyun;Park, Tae-Gyun;Yoo, Dong-Woo
    • Korean Journal of Materials Research
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    • v.32 no.1
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    • pp.23-29
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    • 2022
  • Fly ash is a by-product of coal fired electrical power plants and used as a material for cement and concrete; particularly, imported fly ash is mainly applied for cement production. Main objectives of this article are to replace domestic fly ash with an imported source. To verify the possibility of domestic fly ash as a material for cement from the aspect of chemical composition and physical properties, we manufactured various kinds of cement, such as using only natural raw material, shale, and partial replacement with domestic and imported fly ash. When we used the domestic and imported fly ash, there were no specific problems in terms of clinker synthesis or cement manufacturing in relation to the natural material, shale. In conclusion, domestic fly ash has been confirmed as an alternative raw material for cement because 7 days and 28 days compressive strength values were better than those of reference cement using natural raw material, on top of the process issue.

Study on CO2 Emission Reduction Effects of Using Waste Cementitious Powder as an Alternative Raw Material

  • Park, Dong-Cheon;Kwon, Eun-Hee;Hwang, Jong-Uk;Ahn, Jae-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.2
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    • pp.187-194
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    • 2014
  • With environmental regulations continuously being strengthened internationally the need to control environmental pollution and environmental load is emerging in Korea. The purpose of this study is to seek methods or using waste cementitious powder as an alternative raw material for limestone through the optimization of raw material and to quantitatively analyze the resulting reduction of $CO_2$ emission in order to contribute to solving the issue of waste, which is the biggest issue in relation to construction and global warming. The results of the study, show that waste cementitious powder can be used as an alternative raw material for limestone at OPC level, but it was also found that mixing fine aggregate cementitious powder into waste cementitious powder significantly affected the substitution rate for limestone with waste cementitious powder and the reduction of greenhouse gas. In particular, when fine aggregate cementitious powder was used at a rate of 0~20%, the substitution rate for limestone and the reduction in the rate of greenhouse gas emission was significantly reduced. It is thought that a technique to efficiently separate and discharge the fine aggregate cementitious powder mixed in waste cementitious powder needs to be developed in the future.

Simulation on the Alternation of Limestone for Portland Cement Raw Material by Steel By-products Containing CaO (CaO 함유 철강 부산물을 활용한 시멘트 원료 석회석 대체 시뮬레이션)

  • Jae-Won Choi;Byoung-Know You;Min-Cheol Han
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.1
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    • pp.1-8
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    • 2023
  • In this study, to reduce CO2 emission in the cement manufacturing process, we evaluated the limestone that is used as a raw material for cement, substituted with steel slag by the various substituted levels. Based on the chemical composition of each raw materials including limestone, and blast furnace slow cooling slag, converter slag, and KR slag as an alternative raw material, we simulated the optimal cement raw mixture by the substitution levels of limestone. Test results indicated that the steel slags contain a certain level of CaO that can be used as alternative decarbonated raw materials, and it has enough to partially reduce the amount of limestonem. And we estimated the maximum usable levels of each raw material. In particular, it was confirmed that by using a mixture of these raw materials rather than using them one by one, the effect of reducing limestone was increased and CO2 emission from the cement manufacturing process could be reduced.

Studies on the durability evaluation of the Recycled Cement using Waste Cementitious Powder as Raw material. (폐미분말을 주원료로한 재생시멘트의 내구성능 평가에 관한 연구)

  • Kwon, Eun-Hee;Ahn, Jae-Cheol;Park, Dong-Cheon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.3-4
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    • 2015
  • Environmental load reduction and sustainable development one of the study's research into the available material is discharged, remove the coarse aggregate and fine aggregate from waste concrete and utilizing the remaining cement fine powder as an alternative raw material for limestone is the main raw material of cement developing playback cement that was the purpose. Physical over existing research and chemical quality was confirmed was evaluated for durability by promoting carbonation test, research studies on the durability evaluation insignificant. As honipyul within the aggregate differential lung fine powder increases carbonation resistance performance've found that increased sharply and, S0 showed fairly similar to the OPC. Therefore, the development within the technology research to separate fine aggregate discharge fully differential and waste fine powder is determined to be the development and use of the playback durability of the cement with the carbonation levels corresponding to the OPC if made.

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Magnetic Properties of Sr-ferrite Powder Prepared by Intensive Mechanical Milling Technique

  • Kwon, H.W.;Bae, J.W.
    • Journal of Magnetics
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    • v.8 no.3
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    • pp.118-120
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    • 2003
  • As an alternative promising way of producing high coercivity Sr-ferrite for a permanent magnet application, intensive mechanical milling process was applied to the raw materials of the Sr-ferrite with different composition. Synthesising reactivity for the Sr-ferrite of the mechanically milled raw material containing $SrCO_3$, $La_2O_3$, $Fe_2O_3$, $Co_3O_4$, and $SiO_2$ was inferior to that of the raw material containing $SrCO_3$ and $Fe_2O_3$, The Sr-ferrite prepared from mechanically milled raw materials had profoundly improved magnetic properties compared to the Sr-ferrite prepared by conventional method. Beneficial effect of the substituting ($La_2O_3$, $Co_3O_4$) and additive ($SiO_2$) oxides for improving the magnetic properties was not exploited in the Sr-ferrite prepared from the mechanically milled raw material. The Sr-ferrite powder prepared from the mechanically milled raw materials was magnetically isotropic in nature.

Development of Production System and Properties of Ceramic Binder using Aluminosilicate Raw Material (세라믹 바인더 제조공정의 알루미노실리케이트계 원료 적용 시스템 및 세라믹 바인더 물성개발)

  • Park, Cheol;Joe, Sung Hyung;Kim, Kyung Su;Lim, Chae Yong
    • Cement Symposium
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    • s.49
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    • pp.25-26
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    • 2022
  • Coal ash generated from thermal power plants has been used as alternative raw material for cement production. But when using buried coal ash, careful attention is needed because it contains some amount of moisture and chlorides which can cause problems in production process. In this project, cement production process and quality control technology for using buried coal ash as cement raw material has been being developed.

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A Study on Spirunia as a Protein Alternative for Aging Society

  • YOUK, Jin Soo;CHA, Seong Soo
    • The Korean Journal of Food & Health Convergence
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    • v.8 no.4
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    • pp.11-21
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    • 2022
  • Spirulina is known to be more useful abroad than in Korea because it contains more protein than Chlorella, the same microalgae. In the past, sources of animal protein were diverse, but since it takes a long time to receive protein along with environmental pollution, we thought that spirulina could attract attention as a new protein source. In this study, application cases were analyzed in foods in the fields of acorn cake, tofu, dumpling skin, fish cake, white bread, pound cake, salad dressing, and yogurt and so on. As a result of centrally analyzing antioxidant and sensory evaluation, it was confirmed that the results were effective enough to develop products in tofu, dumpling skin, fish cake, and pound cake. It is thought that development of food in other fields will be possible if an additive amount that can match the consumer's preference is found by supplementing the mixing ratio. If it is used as a main raw material for existing food rather than as a raw material for health functional food, consumer preference can increase and quality can be further improved, and it can be suggested as a good alternative for an aging society.

The study on the burnability of domestic fly ash and Japanese fly ash as a cement raw material (시멘트 원료로서 국내산 석탄재와 일본산 석탄재의 소성성 비교 연구)

  • Yoon-Cheol Lee;Se-Yong Lee;Kyung-So Min;Seok-Je Lee;Tae-Gyun Park;Dong-Woo Yoo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.33 no.6
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    • pp.210-215
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    • 2023
  • Raw mix burnability is an especially crucial factor in cement manufacturing technology, and it depends on the physical, chemical and mineralogical properties of each raw material. In this article, we compared the difference of burnability between the domestic and Japanese fly ash as cement raw materials by using Lafarge and Polysius evaluation method. Regardless of the type or amount of fly ash used, it was found to be more combustible when using fly ash. In both case, burnability improves as the amount of fly ash increases, especially the improvement in bunarbility is remarkable up to 3%. In conclusion, as the amount of fly ash increases within the range allowed by cement quality, burnability of raw materials improves, and thus the fuel cost required for the firing of clinker can also be expected to be reduced.

A study on solidification of sewage sludge ash by chemical activation (화학 반응을 이용한 하수슬러지 소각재 고형화 연구)

  • Jo, Byung-Wan;Suh, Suk-Koo;Park, Jong-Bin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.477-480
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    • 2005
  • The discharge of sewage sludge is rapidly increasing in Korea. But the most common sewage sludge disposal alternative is to incinerate and to deposit it in controlled landfills. However, space limitations on existing landfill sites, and increasing environmental concerns have prompted the investigation of alternative ash disposal routes. The utilization of sewage sludge ash would contribute to the elimination of an environmental problem and to the development of new high-performance materials. The purpose of this study is to apply to Alkali Activation into solidification of sewage sludge ash. It achieves leaching test, chemical composition and compressive strength test. As a result of tests, the sewage sludge ash has sufficient potential for use of pozzolanic raw material. However, it is judge to be available to construction material if research is continuously gone.

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Analysis on Calcination of Cementitious Powder of Waste Concrete for Raw Cement

  • Park, Dong-Cheon;Kwon, Eun-Hee;Ahn, Jae-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.1
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    • pp.54-60
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    • 2014
  • The purpose of this study is to examine whether cementitious powder separated from waste concrete can be used as an alternative raw material to limestone and reduce the usage of natural resource (limestone) and $CO_2$ emission based on recycling cementitious powder from waste concrete. Experiments actually analyzed the chemical composition of cementitious powder and performed hyperthermia analysis, measurement of free CaO and XRD analysis to measure the degree of recovery of hydration in the model of cementitious powder manufactured based on chemical composition. These were performed in each cementitious powder model at different calcination temperatures such as $900^{\circ}C$, $1200^{\circ}C$, $1300^{\circ}C$, $1400^{\circ}C$ and $1450^{\circ}C$. Through the experiments, it was found that the recovery of hydration was at a level which can be used as the alternative raw material for limestone, but the replacement ratio was directly affected by the degree of mixing of fine aggregate in less than $150{\mu}m$, which cannot be separated from cementitious powder. It was shown that there was no difference in the production of compounds involved in hydration at calcination temperatures of $1200^{\circ}C$ or higher. Therefore, to pursue the replacement of limestone and reduction of greenhouse gas by recycling cementitious powder, the development of technology to efficiently separate aggregate fine powder is required.