• Title/Summary/Keyword: Alternative coating

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Properties of Inkjet and Screen Printed Circuits with Substrate Treatments

  • Lee, Min-Su;Kim, Yong-Uk;Kim, Yeong-Hun;Yu, Ui-Deok
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.4.1-4.1
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    • 2011
  • Recently, circuit printing technology has been considered as a promising alternative to conventional PCB fabrication, for it can greatly reduce the manufacturing costs. Even though printed circuit has many advantages over typical subtractive technology such as fewer processes, it has some disadvantages. The major problems are low adhesion and poor resolution. Efforts to overcome these problems have been mainly focused on ink developments with a limited success. And surface treatments showed some improvements. Therefore, various plasma treatments and primer coatings on plastic substrates have been tested. Plasma treatments using hydrocarbon gases including methane and propane improved the pattern quality of the inkjet printed circuit, which are further improved upon heating of substrate. On the other hand, there is little effect on the adhesion, which is improved only by a special primer coating. The adhesion of inkjet printed circuit has been increased more than 10 times upon treatment. As for the screen printed circuits, the overall effects are less significant since there is some organic binder in the ink. Nonetheless, the treatment has strong positive effects on pattern quality and adhesion. The adhesion of 1 kgf/cm2, which is comparable with those of the conventional PCB circuits, is possible through primer coating for both screen and inkjet printed circuits. The resulting circuit also showed good thermal, mechanical and electrical properties.

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The influence of annealing temperature on mechanical properties and friction coefficient of coating layer in galvannealed sheet steel (합금화 용융아연도금강판에서 어닐링 온도가 도금층 기계적 특성 및 마찰계수에 미치는 영향)

  • Jeon J. S.;Lee J. M.;Kim D. H.;Kim D. J.;Kang Y. S.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.113-117
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    • 2005
  • In the modern days, a galvannealed sheet steel (GA) instead of a cold rolled steel sheet has been widely used as an alternative to extend the life of automotive body. Accordingly, the mechanical properties of GA for automobiles were taken into account and studied by comparing with the temperature variation on annealing in this study. To clarify the effect of surface features in the mechanical and frictional properties of GA, the several tests such as nanoindentation, victors hardness and nano scratch test were executed. The developed neural networks apply also to obtain reliable mechanical properties of the thin films. Load-displacement curve was computed by the analysis procedure and compared with experimental results. The frictional characteristics of coating layers in GA were verified though nano scratch test in this study. The friction coefficient of coating layers on the surface was obtained from the nano scratch. The variation of friction coefficient versus velocity and pressure was taken into consideration in this paper.

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Effect of Metal Ni Atomic Layer Deposition Coating on Ni/YSZ, Anode of Solid Oxide Fuel Cells (SOFCs) (고체산화물 연료전지의 Anode인 Ni/YSZ에 Ni 원자층 증착 코팅의 효과)

  • Kim, Jun Ho;Mo, Su In;Park, Gwang Seon;Kim, Hyung Soon;Kim, Do Heyoung;Yun, Jeong Woo
    • Journal of the Microelectronics and Packaging Society
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    • v.29 no.1
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    • pp.61-66
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    • 2022
  • This study is to increase the surface area and maximize the effect of the catalyst by coating a nanometersized metal catalyst material on the anode layer using atomic layer deposition (ALD) technology. ALD process is known to produce uniform films with well-controlled thickness at the atomic level on substrates. We measured the performance by coating metals (Ni) on Ni/YSZ, which is the most widely known anode material for solid oxide fuel cells. ALD coatings began to show a decrease in cell performance over 3 nm coatings.

Surface Characteristics and Biocompatibility of MoS2-coated Dental Implant (MoS2 코팅된 치과용 임플란트의 표면특성과 생체적합성)

  • Min-Ki Kwon;Jun-Sik Lee;Mi Eun Kim;Han-Cheol Choe
    • Corrosion Science and Technology
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    • v.23 no.1
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    • pp.72-81
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    • 2024
  • The Ti-6Al-4V alloy is widely used as an implant material due to its higher fatigue strength and strengthto-weight ratio compared to pure titanium, excellent corrosion resistance, and bone-like properties that promote osseointegration. For rapid osseointegration, the adhesion between the titanium surface and cellular biomolecules is crucial because adhesion, morphology, function, and proliferation are influenced by surface characteristics. Polymeric peptides and similar coating technologies have limited effectiveness, prompting a demand for alternative materials. There is growing interest in 2D nanomaterials, such as MoS2, for good corrosion resistance and antibacterial, and bioactive properties. However, to coat MoS2 thin films onto titanium, typically a low-temperature hydrothermal synthesis method is required, resulting in the synthesis of films with a toxic 1T@2H crystalline structure. In this study, through high-temperature annealing, we transformed them into a non-toxic 2H structure. The implant coating technique proposed in this study has good corrosion resistance and biocompatibility, and antibacterial properties.

Spray-coated Carbon Nanotube Counter Electrodes for Dye-sensitized Solar Cells

  • Lee, Won-Jae;Lee, Dong-Yun;Kim, In-Sung;Jeong, Soon-Jong;Song, Jae-Sung
    • Transactions on Electrical and Electronic Materials
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    • v.6 no.4
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    • pp.140-143
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    • 2005
  • Carbon Nanotube(CNTs) counter electrode is a promising alternative to Platinum counter electrode for dye sensitized solar cells (DSSCs). In this study, CNT counter electrodes having different visible light transmittance were prepared on fluorine-doped tin oxide (FTO) glass surface by spray coating method. Microstructural images show that there are CNT-tangled region coated on FTO glass counter electrodes. Using such CNT counter electrodes and screen printed $TiO_2$ electrodes, DSSCs were assembled and its I-V characteristics have been studied and compared. Light energy conversion efficiency of DSSCs increased with decreasing in light transmittance of CNT counter electrode. Efficiency of DSSCs having CNT counter electrode is compatible to that of Pt counter electrode.

Effective measurement of high facet reflectivity using the variation longitudinal modes spacing of semiconductor external cavity ring lasers (반도체 외부 공진기 링 레이저의 종 모드 간격 변화를 이용한 고반사율을 갖는 Etalon Coating Reflectivity의 정밀 측정)

  • 엄진섭;안상호
    • Korean Journal of Optics and Photonics
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    • v.10 no.6
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    • pp.524-526
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    • 1999
  • It is observed that the mode spacing of an cxternal cavity semiconducror laser can be altered dramatically by the insertion of an intracavity etalon. 111e mode spacing is decreased as a function of etalon's reflectivity and this effect is quantitatively explained by an analysis of resonant modes. We abo show that this effect provides a precise and convenient alternative for determining the coating reflectivity of a high reflectivity etalon. talon.

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A stability analysis of oil film on an adhesion-type oil skimmer (흡착식 유회수기 표면에 부착된 유막의 안정성 해석)

  • 현범수;김장환
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.3 no.2
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    • pp.85-92
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    • 1997
  • To determine an operational condition of an adhesion-type oil skimmer, it is important to estimate the withdrawal rate for a given driving velocity of the skimmer and material properties of the oil. As a theoretical model for this problem the formation of an oil film on a vertically driven flat plate is investigated. The previous steady-state analysis made in the field of coating industry are reviewed. These studies have been made under the assumptions of small Reynolds and capillary number, which is adequate for coating process but not for oil skimming. An alternative analysis based on the linear stability theory is made. Comparisons with the experimental results reveal that the stability analysis gives a correct estimation of the withdrawal rate for high capillary number at which the previous theory losses its validity.

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The Effects of Mechanical Alloying Conditions on the Formation of Mn-sulfide (망간황화물형성에 미치는 기계적합금화 공정변수의 영향)

  • 안인섭;박동규;정광철
    • Journal of Powder Materials
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    • v.8 no.4
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    • pp.253-257
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    • 2001
  • The effects of mechanical alloying conditions on the formation of Mn-sulfide powders were analyzed. Impeller rotating speed, lubricant coating and added amounts of process control agent(stearic acid) were selected as a process control factor. MnS compounds are synthesized in 3 hours by mechanical alloying at the alternative milling condition. Discontinuous rotating speed of 1200rpm for 4 minutes and 1000rpm for 1 minute shows more effects on the compound formation of MnS. After coating of lubricant on the wall, elementary Mn and sulfur were partially remained by mechanical alloying. The friction effects of the wall and grinding media on the powders are significantly important to form the compound of MnS.

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Ni-BASE ALLOY SYSTEMS AS ALTERNATIVE TO HEXAVALENT CHROMIUM (경질크롬도금 대체용 Ni계 합금도금 기술)

  • Chang, Do-Yon;Lee, Kyu-Hwan;Kwon, Sik-Chol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2003.10a
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    • pp.11-11
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    • 2003
  • Electroplated hexavalent chromium coatings have been used in many technical applications since it was invented by G.J. Sargent in 1920. Because of the environmental problems and health risks associated with the use of hexavalent chromium, there has been an extensive search for alternative coatings with properties such as corrosion resistance and wear resistance, at a reasonable cost. However there is no single substitute that meets all the desirable performance characteristics of chromium. Advanced techniques, such as alloy plating, electroless plating, trivalent chromium plating, plasma and thermal spray coating, PVD and ion implantation, have been applied for replacing hexavalent chromium plating.

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Removal of tar and particulate from gasification process using pre-coating technology (바이오매스 가스화 공정의 생성가스 중 타르 및 입자 제거를 위한 pre-coating 기술 연구)

  • Kim, Joon-Yub;Choi, Byoung-Kwon;Jo, Young-Min;Kim, Sang-Bum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.804-815
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    • 2019
  • Due to the depletion and environmental problems of fossil fuel, biomass has arisen as an alternative energy source. Biomass is a renewable and carbon-neutral source. However, it is moister and has lower energy density. Therefore, biomass needs thermal chemical conversion processes like gasification, and it does not only produce a flammable gas, called 'syngas', which consists of CO, H2, and CH4, but also some unwanted byproducts such as tars and some particulates. These contaminants are condensed and foul in pipelines, combustion chamber and turbine, causing a deterioration in efficiency. Thus this work attempted to find a method to remove tars and particles from syngas with a filter which adopts a pre-coating technology for preventing blockage of the filter medium. Hydrated limestone powder and activated carbon(wood char) powder were used as the pre-coat materials. The removal efficiency of the tars was 86 % and 80 % with activated carbon(wood char) coating and hydrated limestone coating, respectively.