• Title/Summary/Keyword: Alternative Catalyst

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Optimum Synthesis Conditions of Coating Slurry for Metallic Structured De-NOx Catalyst by Coating Process on Ship Exhaust Gas (선박 배연탈질용 금속 구조체 기반 촉매 제조를 위한 코팅슬러리 최적화)

  • Jeong, Haeyoung;Kim, Taeyong;Im, Eunmi;Lim, Dong-Ha
    • Clean Technology
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    • v.24 no.2
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    • pp.127-134
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    • 2018
  • To reduce the environmental pollution by $NO_x$ from ship engine, International maritime organization (IMO) announced Tier III regulation, which is the emmision regulation of ship's exhaust gas in Emission control area (ECA). Selective catalytic reduction (SCR) process is the most commercial $De-NO_x$ system in order to meet the requirement of Tier III regulation. In generally, commercial ceramic honeycomb SCR catalyst has been installed in SCR reactor inside marine vessel engine. However, the ceramic honeycomb SCR catalyst has some serious issues such as low strength and easy destroution at high velocity of exhaust gas from the marine engine. For these reasons, we design to metallic structured catalyst in order to compensate the defects of the ceramic honeycomb catalyst for applying marine SCR system. Especially, metallic structured catalyst has many advantages such as robustness, compactness, lightness, and high thermal conductivity etc. In this study, in order to support catalyst on metal substrate, coating slurry is prepared by changing binder. we successfully fabricate the metallic structured catalyst with strong adhesion by coating, drying, and calcination process. And we carry out the SCR performance and durability such as sonication and dropping test for the prepared samples. The MFC01 shows above 95% of $NO_x$ conversion and much more robust and more stable compared to the commercial honeycomb catalyst. Based on the evaluation of characterization and performance test, we confirm that the proposed metallic structured catalyst in this study has high efficient and durability. Therefore, we suggest that the metallic structured catalyst may be a good alternative as a new type of SCR catalyst for marine SCR system.

Synthesis of Methane-rich Gases(Alternative Energy) by Thermochemical Gasification from Waste Municipal and Lignocellulosic Materials (목질 폐재와 가정용 쓰레기의 열-화학적 분해에 의한 고수율 메탄가스(대체연료)의 합성)

  • Lee, Byung-Guen;Lee, Sun-Haing
    • Journal of the Korean Wood Science and Technology
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    • v.17 no.2
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    • pp.13-19
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    • 1989
  • Two different quartz types of gasification reactor were used for pyrolysis and gasification of sawdust, ricestraw, ricehusk and municipal wastes which contain only cellulosics., operating at 1 atmospheric and vacuum pressure respectively. Also a stainless steel autoclave gasification reactor was used which is possible to use up to 100 atmospheric pressures and $800^{\circ}C$ of reaction temperature to complete pyrolysis and gasification reaction. The catalysts used in this reaction w- ere $K_2CO_3$, $Na_2CO_3$, Ni and Ni-$K_2CO_3$ as CO-Catalyst. The product gas mixtures were identified to be CO, $CO_2$, $C_3H_3$, $CH_4$ and $CH_3CHO$ etc. by Gas Chromatography and Mass Spectrometry. The pressurized gasification reaction shows significant increase in terms of methane composition and yield of product gases, comparing with those from unpressurized gasification reactions. The total volume of product gas mixtures amounts to 1600-1800ml per1gof waste of waste lignocellulosics or municipal waste, and the metane content of the gas mixtures reached to 40%, when $800^{\circ}C$ of reaction temperature and 100 atmospheric pressures with Ni-$K_2CO_3$ as CO-catalyst in the pressurized gasification reaction were used. This results show that the product gas mixtures containing 40% of methane call be used for alternative enegy source.

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A comparative study on applicability of nano-sized iron(II, III) oxide in ultrasonicated Fenton process

  • Sahinkaya, Serkan;Yakut, Sennur Merve
    • Environmental Engineering Research
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    • v.25 no.1
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    • pp.36-42
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    • 2020
  • Fenton process is one of the most effective advanced oxidation processes for the removal of pollutants from wastewater. In this study, while ferrous iron was used in conventional Fenton process (CFP); nano-sized iron(II, III) oxide was experienced in modified Fenton process (MFP) as a new catalyst alternative. In order to enhance their oxidation efficiencies, both CFP and MFP were combined with ultrasonication at 53 kHz fixed frequency. Thus, the influences of both catalyst iron species and ultrasonication on color and chemical oxygen demand (COD) removals from synthetic textile wastewater including Maxilon Red GRL 200% dyestuff were investigated experimentally. While the COD and color removal rates were found as 72.5% and 69.7% via CFP; they were 87% and 75.8% by ultrasonicated CFP, respectively. The color and COD removals were 40.6% and 64.8% via MFP, and 49.9 and 73.1% by ultrasonicated MFP, respectively. Therefore, it was found that the simultaneously usage of ultrasonication with CFP and MFP was improved the COD and color removal efficiencies and oxidation rates even at lower H2O2 dosages, compared to individual CFP and MFP. Moreover, the color and COD removal kinetics were also modelled mathematically and compared in the study.

Biodiesel Production Technology and Its Fuel Properties (바이오디젤 공정기술과 연료특성)

  • Hong, Yeon Ki;Hong, Won Hi
    • Korean Chemical Engineering Research
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    • v.45 no.5
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    • pp.424-432
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    • 2007
  • Biodiesel is gaining more attractive due to its eco-friendly and the fact that it is prepared from renewable sources. It is monoalkyl esters of long chain fatty acids derived from vegetable oils and animal fats via transesterification reaction with alcohol in the presence of catalyst. This paper will review briefly (1) the effect of reaction conditions such as catalyst type, amount of free fatty acid and moisture, molar ratio of alcohol and oil, alcohol type, reaction temperature and time and stirring intesity, (2) downstream process of biodiesel after transesterification reaction, and (3) potentialities of biodiesel as an alternative fuel based on its properties in diesel engines.

Effect of Metal Ni Atomic Layer Deposition Coating on Ni/YSZ, Anode of Solid Oxide Fuel Cells (SOFCs) (고체산화물 연료전지의 Anode인 Ni/YSZ에 Ni 원자층 증착 코팅의 효과)

  • Kim, Jun Ho;Mo, Su In;Park, Gwang Seon;Kim, Hyung Soon;Kim, Do Heyoung;Yun, Jeong Woo
    • Journal of the Microelectronics and Packaging Society
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    • v.29 no.1
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    • pp.61-66
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    • 2022
  • This study is to increase the surface area and maximize the effect of the catalyst by coating a nanometersized metal catalyst material on the anode layer using atomic layer deposition (ALD) technology. ALD process is known to produce uniform films with well-controlled thickness at the atomic level on substrates. We measured the performance by coating metals (Ni) on Ni/YSZ, which is the most widely known anode material for solid oxide fuel cells. ALD coatings began to show a decrease in cell performance over 3 nm coatings.

Experimental Study on the Synthesis of Dimethyl Ether (디메틸에테르 합성 반응의 실험적 연구)

  • Choi, Chang Woo;Cho, Wonihl;Baek, Young Soon;Row, Kyung Ho
    • Applied Chemistry for Engineering
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    • v.17 no.2
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    • pp.125-131
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    • 2006
  • Dimethyl ether (DME) is a new clean fuel as an environmentally-benign energy resource. DME can be manufactured from various energy sources including natural gas, coal, biomass and spent plastic. In addition to its environmentally friendly properties, DME has similar characteristics to those of LPG. Therefore, it is considered as an excellent substitute fuel for LPG, fuel cells, power plant, and especially diesel and is expected to be the alternative fuel by 2010. The experimental study of the direct synthesis of DME was investigated under various conditions over a temperature range of $220{\sim}280^{\circ}C$, syngas ratio 1.2~3.0. All experiments were carried out with a hybrid catalyst, composed of a methanol synthesis catalyst ($Cu/ZnO/Al_2O_3$) and a dehydration catalyst (${\gamma}-Al_2O_3$). The observed reaction rate follows qualitatively a Langmiur-Hinshellwood model as the reaction mechanism. Such a mechanism is considered with three reactions; methanol synthesis, methanol dehydration and water gas shift reaction. From a surface reaction with dissociative adsorption of hydrogen, methanol, and water, individual reaction rate was determined.

A Study on the Reactivity, Performance of 4HBA Modified High Solid Acrylic Polyurethane Paint (4HBA 변성 하이솔리드 아크릴 우레탄 도료의 반응성 및 물성 연구)

  • Seo, Seok-Hwan;Suh, Cha-Soo;Park, Jin-Hwan
    • Applied Chemistry for Engineering
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    • v.20 no.1
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    • pp.52-61
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    • 2009
  • In this study, TAPEH (t-amyl peroxy 2-ethyl hexanoate) was selected for the reaction initiator which is a core factor for developing acrylic polyol binder. Tone M100 (caprolactone acrylate), 4HBA (4-hydroxy butyl acrylate), and 2HEMA (2-hydroxy ethyl methacrylate) were used for hydroxy-monomers. To check the applicability of raw materials mentioned above into the binders of 2 components acrylic polyurethane paint and reduce the VOC, the reactivity and film performance by different kinds of aliphatic polyisocyanate hardeners which are already generalized were reviewed. As the Tin-based catalyst has been regulated, the comparison test of reactivity and performance between the conventional catalyst and non-toxic metal catalyst recommended as the alternative was conducted as well. As a result, we were able to obtain the basic data which are necessary for applying 2 components high solid polyurethane paint and also reached a conclusion that it can be applied for developing new paints in terms of high performance, workability and environmental care.

Low-Temperature Combustion of Ethanol over Supported Platinum Catalysts (백금 담지 촉매상에서 에탄올의 저온연소)

  • Kim, Moon Hyeon
    • Journal of Environmental Science International
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    • v.26 no.1
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    • pp.67-78
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    • 2017
  • Combustion of ethanol (EtOH) at low temperatures has been studied using titania- and silica-supported platinum nanocrystallites with different sizes in a wide range of 1~25 nm, to see if EtOH can be used as a clean, alternative fuel, i.e., one that does not emit sulfur oxides, fine particulates and nitrogen oxides, and if the combustion flue gas can be used for directly heating the interior of greenhouses. The results of $H_2-N_2O$ titration on the supported Pt catalysts with no calcination indicate a metal dispersion of $0.97{\pm}0.1$, corresponding to ca. 1.2 nm, while the calcination of 0.65% $Pt/SiO_2$ at 600 and $900^{\circ}C$ gives the respective sizes of 13.7 and 24.6 nm when using X-ray diffraction technique, as expected. A comparison of EtOH combustion using $Pt/TiO_2$ and $Pt/SiO_2$ catalysts with the same metal content, dispersion and nanoparticle size discloses that the former is better at all temperatures up to $200^{\circ}C$, suggesting that some acid sites can play a role for the combustion. There is a noticeable difference in the combustion characteristics of EtOH at $80{\sim}200^{\circ}C$ between samples of 0.65% $Pt/SiO_2$ consisting of different metal particle sizes; the catalyst with larger platinum nanoparticles shows higher intrinsic activity. Besides the formation of $CO_2$, low-temperature combustion of EtOH can lead to many other pathways that generate undesired byproducts, such as formaldehyde, acetaldehyde, acetic acid, diethyl ether, and ethylene, depending strongly on the catalyst and reaction conditions. A 0.65% $Pt/SiO_2$ catalyst with a Pt crystallite size of 24.6 nm shows stable performances in EtOH combustion at $120^{\circ}C$ even for 12 h, regardless of the space velocity allowed.

Utilization of Spent Catalysts for the Removal of VOCs (휘발성 유기화합물 제거를 위한 폐 촉매의 이용)

  • Kim, Sang Chai;Shim, Wang Geun
    • Applied Chemistry for Engineering
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    • v.18 no.4
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    • pp.303-313
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    • 2007
  • Various commercial catalysts used in chemical related applications have been disposed as an industrial waste when the catalytic activity of catalysts is not good enough to achieve an optimum yield. In addition, the amount of disposed three way catalysts (TWC) has been continuously increased. Considering the physicochemical, environmental, and economical characteristics, the deactivated spent catalysts can be treated in several alternative ways such as regeneration, recycling, and disposal. In view of the environmental and economical matters, the spent catalyst should be regenerated and used for the various purposes, although its activity is not as good as a fresh catalyst. On the other hand, spent catalysts containing noble and metal oxides can be applicable for the catalytic oxidation of volatile organic compounds (VOCs) by applying the proper treatment method. Therefore in this review the quantity of the spent catalysts and the available regeneration methods for the spent catalysts are briefly summarized and especially the proper regeneration method for applying the catalytic oxidation of VOCs and its results are introduced.

Characteristics of Nano-particle Emitted by Auto-ignited Engine with ULSD, Bio-diesel and DME Fuel and Effects of Oxidation Catalyst on Its Reduction (디젤연소가능 청정연료(ULSD, Bio-Diesel, DME)엔진의 극미세입자 정량화 및 촉매 영향)

  • Lee, Jin-Wook;Bae, Choong-Sik;Schonborn, Alessandro;Ladommatos, Nicos
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.3
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    • pp.81-89
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    • 2009
  • In this experimental study, the effects of clean alternative fuels compatible with diesel combustion on nano-sized particle emission characteristics were investigated in a 0.5L auto-ignited single-cylinder engine with a compression ratio of 15. Because the number concentration of nano-sized particles emitted by automotive engine, that are suspected of being hazardous to human health and environment, might increase with engine fuel considerably and recently attracted attention. So a ultra-low sulfur diesel(ULSD), BD100(100% bio-diesel) and Di-Methyl Ether(DME) fuels used for this study. And, as a particle measuring instrument, a fast-response particle spectrometer (DMS 500) with heated sample line was used for continuous measurement of the particle size and number distribution in the size range of 5 to 1000nm (aerodynamic diameter). As this research results, we found that this measurements involving the large proportion of particles under size order of 300nm and number concentration of $4{\times}10^9$ allowed a single or bi-modal distribution to be found at different engine load conditions. Also the influence of oxygen content in fuel and the catalyst could be a dominant factor in controlling the nano-sized particle emissions in auto-ignited engine.