• Title/Summary/Keyword: Alloy 182

Search Result 69, Processing Time 0.021 seconds

PFM APPLICATION FOR THE PWSCC INTEGRITY OF Ni-BASE ALLOY WELDS-DEVELOPMENT AND APPLICATION OF PINEP-PWSCC

  • Hong, Jong-Dae;Jang, Changheui;Kim, Tae Soon
    • Nuclear Engineering and Technology
    • /
    • v.44 no.8
    • /
    • pp.961-970
    • /
    • 2012
  • Often, probabilistic fracture mechanics (PFM) approaches have been adopted to quantify the failure probabilities of Ni-base alloy components, especially due to primary water stress corrosion cracking (PWSCC), in a primary piping system of pressurized water reactors. In this paper, the key features of an advanced PFM code, PINEP-PWSCC (Probabilistic INtegrity Evaluation for nuclear Piping-PWSCC) for such purpose, are described. In developing the code, we adopted most recent research results and advanced models in calculation modules such as PWSCC crack initiation and growth models, a performance-based probability of detection (POD) model for Ni-base alloy welds, and so on. To verify the code, the failure probabilities for various Alloy 182 welds locations were evaluated and compared with field experience and other PFM codes. Finally, the effects of pre-existing crack, weld repair, and POD models on failure probability were evaluated to demonstrate the applicability of PINEP-PWSCC.

Estimation of Residual Stress Distribution for Pressurizer Nozzle of Kori Nuclear Power Plant Considering Safe End (고리 원전 가압기 노즐 용접부 잔류응력 예측 시 안전단 고려가 이종 금속 용접부 잔류응력 분포에 미치는 영향)

  • Song, Tae-Kwang;Bae, Hong-Yeol;Chun, Yun-Bae;Oh, Chang-Young;Kim, Yun-Jae;Lee, Kyoung-Soo;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.32 no.8
    • /
    • pp.668-677
    • /
    • 2008
  • In nuclear power plants, ferritic low alloy steel nozzle was connected with austenitic stainless steel piping system through alloy 82/182 butt weld. Accurate estimation of residual stress for weldment is important in the sense that alloy 82/182 is susceptible to stress corrosion cracking. There are many results which predict residual stress distribution for alloy 82/182 weld between nozzle and pipe. However, nozzle and piping system usually connected through safe end which has short length. In this paper, residual stress distribution for pressurizer nozzle of Kori nuclear power plant was predicted using FE analysis, which consideded safe end. As a result, existing residual stress profile was redistributed and residual stress of inner surface was decreased specially. It means that safe end should be considered to reduce conservatism when estimating the piping system.

Analysis of Overlay Weld Effect on Preventing PWSCC in Dissimilar Metal Weld (이종금속 용접부의 일차수응력부식균열 방지를 위한 예방정비 용접 효과 분석)

  • Lee, Seung-Gun;Oh, Chang-Kyun;Park, Heung-Bae;Jin, Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.1
    • /
    • pp.97-101
    • /
    • 2010
  • PWSCC(Primary Stress Corrosion Cracking) in Alloy 82/182 butt welds is the problem affecting safety and integrity of nuclear power plant. PWSCC can be occurred in the area that is at high magnitude of tensile residual stress, such as Alloy 82/182 dissimilar metal welds in PZR(pressurizer) nozzles. There have been a number of incidents recently at the dissimilar metal welds in overseas nuclear power plants. Overlay weld is the one of the effective methods to decrease tensile residual stress of inside surface, which will result in preventing PWSCC. In this paper, overlay weld conditions on the purpose of preventing PWSCC was explained and the benefit of the overlay weld was confirmed performing finite element analysis.

Fabrication and Magnetic Properties of Nanostructured Fe-Co Alloy Powder (나노 구조 Fe-Co 합금분말의 제조 및 자성특성)

  • 이백희;안봉수;김대건;김영도
    • Journal of Powder Materials
    • /
    • v.9 no.3
    • /
    • pp.182-188
    • /
    • 2002
  • Conventional Fe-Co alloys are important soft magnetic materials that have been widely used in industry. Compared to its polycrystalline counterpart, the nanostructured materials have showed superior magnetic properties, such as higher permeability and lower coercivity due to the single domain configuration. However, magnetic properties of nanostructured materials are affected in complicated manner by their microstructure such as grain size, internal strain and crystal structure. Thus, studies on synthesis of nanostructured materials with controlled microstructure are necessary for a significant improvement in magnetic properties. In the present work, starting with two powder mixtures of Fe and Co produced by mechanical alloying (MA) and hydrogen reduction process (HRP), differences in the preparation process and in the resulting microstructural characteristics will be described for the nano-sized Fe-Co alloy particles. Moreover, we discuss the effect of the microstructure such as crystal structure and grain size of Fe-Co alloys on the magnetic properties.

Sensitivity Analyses of Finite Element Method for Estimating Residual Stress of Dissimilar Metal Multi-Pass Weldment in Nuclear Power Plant (원전 이종 금속 다층 용접부 잔류응력 예측을 위한 유한요소 변수 민감도 해석)

  • Song, Tae-Kwang;Bae, Hong-Yeol;Kim, Yun-Jae;Lee, Kyoung-Soo;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.32 no.9
    • /
    • pp.770-781
    • /
    • 2008
  • In nuclear power plants, ferritic low alloy steel components were connected with austenitic stainless steel piping system through alloy 82/182 butt weld. There have been incidents recently where cracking has been observed in the dissimilar metal weld. Alloy 82/182 is susceptible to primary water stress corrosion cracking. Weld-induced residual stress is main factor for crack growth. Therefore exact estimation of residual stress is important for reliable operating. This paper presents residual stress computation performed by 6" safety & relief nozzle. Based on 2 dimensional and 3 dimensional finite element analyses, effect of welding variables on residual stress variation is estimated for sensitivity analysis.

Primary Water Stress Corrosion Crack Growth Rate Tests for Base Metal and Weld of Ni-Cr-Fe Alloy (니켈 합금 모재 및 용접재의 일차수응력부식균열 균열성장속도 시험)

  • Lee, Jong Hoon
    • Corrosion Science and Technology
    • /
    • v.18 no.1
    • /
    • pp.33-38
    • /
    • 2019
  • Alloy 600/182 with excellent mechanical/chemical properties have been utilized for nuclear power plants. Although both alloys are known to have superior corrosion resistance, stress corrosion cracking failure has been an issue in primary water environment of nuclear power plants. Therefore, primary water stress corrosion crack (PWSCC) growth rate tests were conducted to investigate crack growth properties of Alloy 600/182. To investigate PWSCC growth rate, test facilities including water chemistry loop, autoclave, and loading system were constructed. In PWSCC crack growth rate tests, half compact-tension specimens were manufactured. These specimens were then placed inside of the autoclave connected to the loop to provide primary water environment. Tested conditions were set at temperature of $360^{\circ}C$ and pressure of 20MPa. Real time crack growth rates of specimens inside the autoclave were measured by Direct Current potential drop (DCPD) method. To confirm inter-granular (IG) crack as a characteristic of PWSCC, fracture surfaces of tested specimens were observed by SEM. Finally, crack growth rate was derived in a specific stress intensity factor (K) range and similarity with overseas database was identified.

Effect of Si, Mo, and Mn on the Corrosion Characteristics of Zr-0.2Sn-0.8Nb Alloy (Zr-0.2Sn-0.8Nb 합금의 부식특성에 대한 Si, Mo 및 Mn 원소의 첨가영향)

  • Lee, Myeong-Ho;Choe, Byeong-Gwon;Jeong, Yong-Hwan
    • Korean Journal of Materials Research
    • /
    • v.12 no.3
    • /
    • pp.182-189
    • /
    • 2002
  • The Zr-0.2Sn-0.8Nb-X(X = 0~200ppm Si, 0~0.4wt.% Mo and Mn respectively) ingots for test specimens were manufactured by a vacuum arc re-melting method to find out the effect of Si, Mo, and Mn on the corrosion characteristics of the Zr-0.2Sn-0.8Nb alloy. After being heat-treated and rolled repeatedly out to be flat materials, they were finally heat-treated at 51$0^{\circ}C$ for three hours and used as the specimens for corrosion tests. The corrosion behavior of the specimens was studied in both 40$0^{\circ}C$ steam for 200 days and in aqueous 70 ppm LiOH solution at 36$0^{\circ}C$ for 90 days. From the study it was found that Si from 80 to 200 ppm contributed to increasing the corrosion resistance of Zr-0.2Sn-0.8Nb alloy in both steam and LiOH solution. This study also showed that Mn from 0.1 to 0.4% caused to go up the corrosion resistance, whereas Mo played a apart in improving the corrosion resistance only between 0.05 and 0.2 wt.%.

PWSCC of Alloy 600 components in PWRs-Part 1 (원자력 발전소 Alloy 600 부품의 PWSCC-Part 1)

  • Hwang, Seong Sik
    • CORROSION AND PROTECTION
    • /
    • v.12 no.1
    • /
    • pp.1-11
    • /
    • 2013
  • Alloy 600 재료의 PWSCC의 개념을 소개하고 그 발생과 전파에 미치는 미세조직, 온도, 응력, 수화학 환경등의 주요인자를 정리하였다. ◯ PWSCC란 니켈 기지 합금인 Alloy 600와 그 용접재인 Alloy 82/182 재료가 원자로 1차수 환경에서 보이는 응력부식균열을 의미한다. ◯ Alloy 600의 PWSCC에 미치는 주요 인자에는 재료의 미세조직, 응력, 온도, 환경등이 있으며 그 중에서 재료의 미세조직이 가장 지배적인 인자이다. ◯ 재료내의 탄화물은 탄소 함량과 열처리 조건에 따라 달리 형성되며 입계를 따라 준연속적으로 잘 발달된 입계탄화물을 가지는 재료가 PWSCC에 저항성을 가진다. ◯ 손상속도는 부가 응력의 네 제곱에 비례하여 증가하는 것으로 알려져 있다. ◯ PWSCC는 Arrhenius 관계의 열활성화 과정(thermally activated process)이다. ◯ 용존수소량에 따라 재료의 부식전위가 정해지는데 전극전위가 Ni/NiO 평형전위 부근에서 가장 큰 균열 성장 민감도를 보인다는 데는 연구자들 사이에 이견이 없다. 그러나 균열의 개시에 대한 용존수소량의 영향에 대해서는 이견이 있다.