• 소성∙가공
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• 제25권6호
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• pp.390-395
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• 2016

GDI fuel rail is component of GDI system which directly fuel with high pressure in the engine combustion chamber. And it is required to high strength and dimensional accuracy. Multi roll-die drawing process consists of the idle roll-die and drawing die in tandem. In the course of drawing with roll-die, deformation takes place between the idle roller pair or pairs. The friction force decreases with the idle roll-die, enabling the reductions to be risen in one step. In this study, the caliber of 4-roll was designed into pass schedule that made the draw force at the exit of the drawing die be equal. In order to compensate for over-filling area, the roll caliber was modified using the result of FE-analysis. The results of FE-analysis and experiment show that the proposed design method can be used to effectively design the multi roll-die process, leading to an accurate shape and correct dimensions of the final within an allowable tolerance of ${\pm}0.08mm$. Furthermore, the productivity was evaluated by comparing with multi roll-die drawing process and conventional multi shape drawing process. The result was confirmed that it has an efficiency of about 2 times than conventional process in terms of time.

• 한국압력기기공학회 논문집
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• 제14권2호
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• pp.24-31
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• 2018

In this paper, specimen tests with simulated large seismic conditions have been carried out to investigate damage characteristics such as structural deformation and crack initiation under seismic loading. The mechanical behavior of the specimens is predicted by numerical simulations and the strain-based damage evaluations are performed. Finite element analyses of the specimens under the simulated seismic loading at room and operating temperatures were carried out for low alloy steel and stainless steel materials. Peak strain amplitude, cumulative fatigue damage and cumulative strain limit damage are calculated considering the nature of cyclic loading. In all cases, the allowable damage criteria are exceeded at the time of observing cracks visually in the tests. Therefore, it is confirmed that the material behavior due to the large seismic loads can be predicted by the numerical method and the structural damage of the materials can be evaluated conservatively based on the strain criteria.

• Advances in aircraft and spacecraft science
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• 제9권3호
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• pp.263-278
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• 2022

The time-varying structural reliability of an aeroelastic launch vehicle subjected to stochastic parameters is investigated. The launch vehicle structure is under the combined action of several stochastic loads that include aerodynamics, thrust as well as internal combustion pressure. The launch vehicle's main body structural flexibility is modeled via the normal mode shapes of a free-free Euler beam, where the aerodynamic loadings on the vehicle are due to force on each incremental section of the vehicle. The rigid and elastic coupled nonlinear equations of motion are derived following the Lagrangian approach that results in a complete aeroelastic simulation for the prediction of the instantaneous launch vehicle rigid-body motion as well as the body elastic deformations. Reliability analysis has been performed based on two distinct limit state functions, defined as the maximum launch vehicle tip elastic deformation and also the maximum allowable stress occurring along the launch vehicle total length. In this fashion, the time-dependent reliability problem can be converted into an equivalent time-invariant reliability problem. Subsequently, the first-order reliability method, as well as the Monte Carlo simulation schemes, are employed to determine and verify the aeroelastic launch vehicle dynamic failure probability for a given flight time.

• 한국기계가공학회지
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• 제20권12호
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• pp.36-43
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• 2021

In this study, the optimal feed system and process conditions that can simultaneously minimize each warpage occurring in the two shape features of the 2P Header HSG, a connector part for automobiles, were determined through injection molding simulation analysis. First, we defined each warping deformation of the two features geometrically and quantified them approximately using the injection molding simulation data. For design optimization, a full factorial experiment was conducted considering the feed system, resin temperature, and packing pressure as design variables, and a follow-up experiment was conducted based on the analysis of the average warpage. In this study, an optimal design was generated considering both the warpage result and resin-saving effect. In the optimal design, the warpages of the two shape features were predicted to be 0.18 and 0.29 mm, and these warpages were found to meet the allowable limit of warpage, which is 0.3 mm, for part assembly.

• Geomechanics and Engineering
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• 제32권6호
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• pp.653-671
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• 2023

In practice, the interference influence caused by adjacent footings of structures on geo-reinforced loose soil has a considerable impact on their behavior. Thus, the goal of this study is to evaluate the behavior of two strip footings in close proximity on both geocell and geogrid reinforced soil with different reinforcement layers. Geocell was made from geogrid material used to compare the performance of cellular and planar reinforcement on the bearing pressure of twin footings. Extensive experimental tests have been performed to attain the optimum embedment depth and vertical distance between reinforcement layers. Particle image velocimetry (PIV) analysis has been conducted to monitor the deformation, tilting and movement of soil particles beneath and between twin footings. Results of tests and PIV technique were verified using finite element modeling (FEM) and the results of both PIV and FEM were used to utilize failure mechanisms and influenced shear strain around the loading region. The results show that the performance of twin footings on geocell-reinforced sand at allowable and ultimate settlement ranges are almost 4% and 25% greater than the same twin footings on the same geogrid-reinforced sand, respectively. By increasing the distance between twin footings, soil particle displacements become smaller than the settlement of the foundations.

• 한국압력기기공학회 논문집
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• 제19권1호
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• pp.27-35
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• 2023

Pressure tubes are the main components of PHWR core and serve as the pressure boundary of the primary heat transport system. However, because pressure tubes have changed their geometrical dimensions under the severe operating conditions of high temperature, high pressure and neutron irradiation according to the increase of operation time, all dimensional changes should be predicted to ensure that dimensions remain within the allowable design ranges during the operation. Among the deformations, the diameter expansion due to creep leads to the increase of bypass flow which may not contribute to the fuel cooling, the decrease of critical channel power and finally the deration of the power to maintain the operational safety margin. This study is focused on the modeling of the expansion of the pressure tube diameter based on the operating conditions and measured diameter data. The pressure tube diameter expansion was modeled using the neutron flux and temperature distributions of each fuel channel and each fuel bundle as well as the measured diameter data. Although the basic concept of the current modeling approach is simple, the diameter prediction results using the developed methodology showed very good agreement with the real data, compared to the existing methodology.

• 한국공간구조학회논문집
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• 제22권4호
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• pp.23-30
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• 2022

It is effective to apply hybrid damping device that combine separate damping device to cope with various seismic load. In this study, HRS hybrid damper(hybrid rubber slit damper) in which high damping rubber and steel slit plate are combined in parallel was proposed and structural performance tests were performed to review the suitability for seismic performance. Cyclic Loading tests were performed in accordance with criteria presented in KDS 41 17 00 and MOE 2019. As a result of the test, the criteria of KDS 41 17 00 and MOE2019 was satisfied, and the amount of energy dissipation increased due to the shear deformation of the high-damping rubber at low displacement. Result of performing the RC frame test, the allowable story drift ratio was satisfied, and the amount of energy dissipation increased in the reinforced specimen compared to the non-reinforced specimen.

• 해양환경안전학회지
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• 제26권6호
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• pp.723-731
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• 2020

해양플랜트는 발주처와 선급에서 요구하는 다양한 항목들을 설계할 시에 반영하여야 한다. 특히, 해양구조물에 탑재되는 Topside Module의 경우 육상플랜트와는 다르게 공간적 제약이 크고 구조물의 움직임과 같은 해상 환경조건 및 안전과 관련된 요구사항들이 많아 그 설계 과정이 매우 까다롭다. 본 연구에서는 Topside Module에 들어가는 주요장비 중 하나인 HPU(Hydraulic Power Unit) 구조물에 작용하는 하중을 DNVGL 규칙에 따라 계산하고, 각 하중조건에 따른 구조안전성 평가를 진행하였고 개발된 제품의 구조 신뢰성을 향상하고자 하였다. 구조해석은 범용프로그램인 MSC 소프트웨어를 사용하였고, 총 5가지 하중 조건으로 구조해석을 진행하여 다양한 움직임에 대한 안전성을 검토하였다. 그 결과 선미 방향 Pitching 상태(Load Case 5)에서 최대 응력이 발생하였고, 응력 수준은 허용응력의 약 85 % 수준이고, 최대변위는 허용치의 약 5 % 수준으로 구조안전성이 확인되었으며 부재 간 간섭은 발생하지 않았다.

• Geomechanics and Engineering
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• 제35권1호
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• pp.29-39
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• 2023

As the intensity of urban underground space development increases, more and more tunnels are planned and constructed, and sometimes it is inevitable to encounter situations where tunnels have to underpass the river embankments. Most previous studies involved tunnels passing river embankments perpendicularly or with large intersection angle. In this study, a project case where two EPB shield tunnels with 8.82 m diameter run parallelly underneath a river embankment was reported. The parallel length is 380 m and tunnel were mainly buried in the moderate / slightly weathered clastic rock layer. The field monitoring result was presented and discussed. Three-dimensional back-analysis were then carried out to gain a better understanding the interaction mechanisms between shield tunnel and embankment and further to predict the ultimate settlement of embankment due to twin-tunnel excavation. Parametrical studies considering effect of tunnel face pressure, tail grouting pressure and volume loss were also conducted. The measured embankment settlement after the single tunnel excavation was 4.53 mm ~ 7.43 mm. Neither new crack on the pavement or cavity under the roadbed was observed. It is found that the more degree of weathering of the rock around the tunnel, the greater the embankment settlement and wider the settlement trough. Besides, the latter tunnel excavation might cause larger deformation than the former tunnel excavation if the mobilized plastic zone overlapped. With given geometry and stratigraphic condition in this study, the safety or serviceability of the river embankment would hardly be affected since the ultimate settlement of the embankment after the twin-tunnel excavation is within the allowable limit. Reasonable tunnel face pressure and tail grouting pressure can to some extent suppress the settlement of the embankment. The recommended tunnel face pressure and tail grouting pressure are 300 kPa and 550 kPa in this study, respectively. However, the volume loss plays the crucial role in the tunnel-embankment interaction. Controlling and compensating the tunneling induced volume loss is the most effective measure for river embankment protection. Additionally, reinforcing the embankment with cement mixing pile in advance is an alternative option in case the predicted settlement exceeds allowable limit.

• 한국지반신소재학회논문집
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• 제22권1호
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• pp.53-66
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• 2023

본 연구에서는 대규모 지반굴착 조건에서 흙막이 벽체로 적용된 벽강관말뚝의 탄소성보 해석, 유한요소 해석 및 최적화 설계 등의 결과를 제시하였다. 본 연구를 통해 고강도 내해수강 벽강관의 경우 부식에도 유리하고 허용응력이 커 구조적으로 우수하여 흙막이 벽체로써 활용성이 높고, C-Y형 이음부의 경우 기존 P-P형 대비 인장강도와 강성이 크게 개선되었음을 알 수 있었다. 또한, 시공 중 벽체 누수나 결함이 발생하더라도 용접, 덧댐 시공 등으로 확실한 보수가 가능한 장점이 있는 것으로 조사되었다. 벽강관 연속벽의 경우 CIP나 Slurry wall 대비 변위 순응 구조임과 동시에 동일 수평변위에 대하여 허용 휨응력이 매우 커 대심도 흙막이 측면에서 가장 우수한 것으로 평가되었다. 대규모 편토압 조건에서의 지반굴착임을 고려하여 탄소성보해석 및 유한요소 해석을 실시하고, 그 결과를 상호 비교한 결과, 굴착 시 전체적인 거동, 벽체의 변위나 부재력 등 각 항목별 발생 최대값에 대해서도 두 방법간에는 정량적 수치가 유사한 것으로 나타나 추후 설계 시 두 해석방법 모두 적용가능한 것으로 나타났다. 마지막으로, 동일 직경에서 가장 두꺼운 두께의 중공형보다는 가장 얇은 두께에 콘크리트로 속채움하는 방법, 그리고 변위와 부재력의 급격한 변화가 없는 깊이 즉, 정상성 검토를 통한 근입길이 결정 시 경제적인 설계가 가능함을 알 수 있었다.