• Title/Summary/Keyword: Alkali silicate

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High Temperature Properties of Fire Protection Materials Using Fly Ash and Meta-Kaolin (Fly Ash 및 Meta-Kaolin을 활용한 내화성 마감재의 고온특성)

  • Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu;Do, Jeong-Yun
    • Journal of the Korean Ceramic Society
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    • v.47 no.3
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    • pp.223-231
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    • 2010
  • The serious issue of tall building is to ensure the fire-resistance of high strength concrete. The fire resistant finishing method is necessarily essential in order to satisfy the fire resistance time of 3 h required by the law. The fire resistant finishing method is installed by applying a fire resistant material as a method of shotcrete or a fire resistant board to high strength concrete surface. This method can reduce the temperature increase of the reinforcement embedded in high strength concrete at high temperature due to the installation thickness control. This study is interested in identifying the effectiveness of inorganic alumino-silicate compounds including the inorganic admixture such as fly ash and meta-kaolin as the fire resistant finishing materials through the analysis of fire resistance and components properties at high temperature. The study results show that the fire resistant finishing material composed of fly ash and meta-kaolin has the thermal stability of the slight decrease of compressive strength at high temperature. These thermal stability is caused by the ceramic binding capacity induced by alkali activation reaction by the reason of the thermal analysis result not showing the decomposition of calcium hydrate. Inorganic compounds composed of fly ash and meta-kaolin is evaluated to be very effective as the fire resistance material for finishing to protect the concrete substrate by the reason of those simplicity in both application and manufacture. The additional study about the adhesion in the interface with concrete substrate is necessary for the purpose of the practical application.

Developing and Assessing Geopolymers from Seochun Pond Ash with a Range of Compositional Ratios (서천화력발전소 매립 석탄재로부터 제조한 다양한 조성비의 지오폴리머와 그 특성의 평가)

  • Lee, Sujeong;Jou, Hyeong-Tae;Chon, Chul-Min;Kang, Nam-Hee;Cho, Sung-Baek
    • Journal of the Korean Ceramic Society
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    • v.50 no.2
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    • pp.134-141
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    • 2013
  • Pond ash produced from Seochun Power Station was quantitatively characterized to manufacture geopolymers with a range of Si/Al compositional ratios. Mix consistency was kept nearly constant for comparing the compressive strengths of geopolymers. The amorphous composition of coal ash was determined using XRF and quantitative X-ray diffraction. Different mix compositions were used in order to achieve Si/Al ratios of 2.0, 2.5 and 3.0 in the geopolymer binder. Geopolymers synthesized from coal ash with a Si/Al ratio of 3.0 exhibited the highest compressive strength in this study. It was found that geopolymers activated with aluminate produced different microstructure from that of geopolymers activated with silicate. High silica in alkali activators produced the fine-grained microstructure of geopolymer gel. It was also found that high compressive strength was related to low porosity and a dense, connected microstructure. The outcome of the reported experiment indicates that quantitative formulation method made it possible to choose suitable activators for achieving targeted compositions of geopolymers and to avoid efflorescence.

A study on the flaking phenomenon by the reaction between glass and solution (유리와 수용액의 반응에 의한 Flaking 현상 연구)

  • 김명석;장원식;심영재;이기강;김정환
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.1
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    • pp.179-186
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    • 1998
  • We have been investigated the effects of the initial pH of the aquous solution, reaction temperature and time for the flaking of the soda-lime glass container. Flaking of glass occuurred in the cases of the $121^{\circ}C$, above pH 11 of solution with no $Mg^{2+}$ ions in solution. The pH of the solution approached to pH 10 under the conditions of below pH 9 of start solution. The flaking mechanism of the glass seem to be composed of formation of leached layer of $Ca^{2+}$ and $Na^{2+}$ ion and separation of these layers during the cooling by the difference of thermal expansion between leached layer and glass surface. The leaching of alkali ions in glass depends on the pH condition of the start solution and the temperature. In the case of $Mg^{2+}$ ions are added, $Mg^{2+}$ ions accelerate the flaking of the sodalime glasses and forms the magnesium silicate compound which result in the decrease of the pH of the solution.

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Conceptual Reactive Transport Modeling of Long-term Concrete Degradation and Uranium Solubility (반응성용질이동 모델링을 이용한 장기간의 콘크리트 변질과정과 우라늄의 용해도에 대한 개념 모델링)

  • Choi, Byoung-Young;Koh, Yong-Kwon;Kim, Geon-Young;Yoo, Si-Won;An, Sang-Won;Bae, Dae-Seok
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.6 no.1
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    • pp.35-44
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    • 2008
  • Long-term degradation of coment barrier by diffusion was studied with reactive transport modeling. The result of modeling showed that cement barrier was altered about 30cm thickness after 50,000 years. The pH decreased from 13.0 to 11.9 because of depletion of alkali ions, and dissolution/precipitation of portlandite and CSH (Calcium Silicate Hydrate). In addition, porosity increased about 0.3 because of dissolution of portlandite and $CSH2.0(Ca_2SiO_3(OH)_2:0.17H_2O)$. The solubility of uranium also increased with the increase of pe value The results of this study indicate that long-term degradation of comet can enhance the transport of nuclide by changing pH, pe, porosity in barrier.

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Experimental study on chemical activation of recycled powder as a cementitious material in mine paste backfilling

  • Liu, Yin;Lu, Chang;Zhang, Haoqiang;Li, Jinping
    • Environmental Engineering Research
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    • v.21 no.4
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    • pp.341-349
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    • 2016
  • To improve the utilization rate of construction waste as mine backfilling materials, this paper investigated the feasibility of using recycled powder as mine paste backfilling cementitious material, and studied the pozzolanic activity of recycled construction waste powder. In this study, alkali-calcium-sulfur served as the activation principle and an orthogonal test plan was performed to analyze the impact of the early strength agent, quick lime, and gypsum on the pozzolanic activity of the recycled powder. Our results indicated that in descending order, early strength agent > quick lime > gypsum affected the strength of the backfilling paste with recycled powder as a cementitious material during early phases. The strength during late phases was affected by, in descending order, quick lime > gypsum > early strength agent. Using setting time and early compressive strength as an analysis index as well as an extreme difference analysis, it was found that the optimal ratio of recycled powder cementitious material for mine paste backfilling was recycled powder:quick lime:gypsum:early strength agent at 78%:10%:8%:4%. X-ray diffraction analysis and scanning electron microscope were used to show that the hydration products of recycled powder cementitious material at the initial stages were mainly CH and ettringite. As hydration time increased, more and more recycled powder was activated. It mainly became calcium silicate hydrate, calcium aluminate hydrate, etc. In summary, recycled powder exhibited potential pozzolanic activities. When activated, it could replace cementitious materials to be used in mine backfill.

Effects of alkali solutions on corrosion durability of geopolymer concrete

  • Shaikh, Faiz U.A.
    • Advances in concrete construction
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    • v.2 no.2
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    • pp.109-123
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    • 2014
  • This paper presents chloride induced corrosion durability of reinforcing steel in geopolymer concretes containing different contents of sodium silicate ($Na_2SiO_3$) and molarities of NaOH solutions. Seven series of mixes are considered in this study. The first series is ordinary Portland cement (OPC) concrete and is considered as the control mix. The rest six series are geopolymer concretes containing 14 and 16 molar NaOH and $Na_2SiO_3$ to NaOH ratios of 2.5, 3.0 and 3.5. In each series three lollypop specimens of 100 mm in diameter and 200 mm in length, each having one 12 mm diameter steel bar are considered for chloride induced corrosion study. The specimens are subjected to cyclic wetting and drying regime for two months. In wet cycle the specimens are immersed in water containing 3.5% (by wt.) NaCl salt for 4 days, while in dry cycle the specimens are placed in open air for three days. The corrosion activity is monitored by measuring the copper/copper sulphate ($Cu/CuSO_4$) half-cell potential according to ASTM C-876. The chloride penetration depth and sorptivity of all seven concretes are also measured. Results show that the geopolymer concretes exhibited better corrosion resistance than OPC concrete. The higher the amount of $Na_2SiO_3$ and higher the concentration of NaOH solutions the better the corrosion resistance of geopolymer concrete is. Similar behaviour is also observed in sorptivity and chloride penetration depth measurements. Generally, the geopolymer concretes exhibited lower sorptivity and chloride penetration depth than that of OPC concrete. Correlation between the sorptivity and the chloride penetration of geopolymer concretes is established. Correlations are also established between 28 days compressive strength and sorptivity and between 28 days compressive strength and chloride penetration of geopolymer concretes.

Assessment of geothermal potential in an area of sulfate-rich hot springs, Bugok, southern Korea

  • Park Seong-Sook;Yun Seong-Taek;Chae Gi-Tak;So Chil-Sup;Koh Yong-Kwon;Choi Hyeon-Su
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2006.04a
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    • pp.303-306
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    • 2006
  • Using a variety of chemical geothermometers we estimate the temperature of a deep geothermal reservoir in relation to thermal groundwater in the Bugok area, southern Korea, in order to assess the potential use of geothermal energy in South Korea. Thermal water at Bugok has been exploited down to about 400 m below the land surface and shows the highest outflow temperatures (up to $78{\circ}C$) in South Korea. Based on the hydrochemical data and occurrence, groundwater in Bugok can be classified into three groups: $Na-SO_4$ type thermal groundwater (CTGW) occurring in the central part (about 0.24 $km^2$) $Ca-HCO_3$ type cold groundwater (SCGW) occurring in shallow peripheral parts of CTGW; and the intermediate type groundwater (STGW). CTGW waters are typical of thermal water in the area, because they have the highest outflow temperatures and contain very high concentrations of Na, K and $SiO_2$ due to the sufficient reaction with silicate minerals in deep reservoir. Their enriched $SO_4$ was likely formed by gypsum dissolution. The major ion composition of CTGW shows the general approach to a partial equilibrium state with rocks at depth. The application of various alkali ion geothermometers yields temperature estimates in the range of 88 to $198{\circ}C$ for the thermal reservoir. Multiple mineral equilibrium calculation indicates asimilar but narrower temperature range between about 100 and $155{\circ}C$. These temperature estimates are not significantly higher than the measured outflow temperatures for CTGW Considering the heat loss during the ascent- of thermal waters, this fact may suggest that a thermal reservoir in the study area is likely located at relatively shallow depths (possibly close to the depth of preexisting wells). Therefore, we suggest a high potential for geothermal energy development around the Bugok area in southern Korea.

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Strength Development and Carbonation Characteristics of Slag Cement/Class C Fly Ash blended CO2 Injection Well Sealant

  • Kim, Tae Yoo;Hwang, Kyung-Yup;Hwang, Inseong
    • Journal of Soil and Groundwater Environment
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    • v.21 no.2
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    • pp.29-37
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    • 2016
  • CO2 injection well sealant is vulnerable to supercritical CO2 (scCO2) exposure. To develop an alternative to the conventional sealant system (class G cement/class F fly ash), the performance of slag cement (SPC) systems containing class F fly ash (FFA) or class C fly ash (CFA) was evaluated and compared with the conventional sealant under scCO2 conditions. All sealant systems showed an immediate increase in compressive strength upon scCO2 exposure and, at 37.6 MPa, SPC/CFA showed the highest compressive strength after 14 days, which was much higher than the 29.8 MPa of the conventional sealant system. Substantial decreases in porosity were observed in all sealant systems, which were partly responsible for the increase in strength. Carbonation reactions led to pH decreases in the tested sealants from 12.5 to 10~11.6. In particular, the greatest decrease in pH in slag cement/class C fly ash probably supported relatively sustainable alkali activation reactions and the integrity of cement hydrates in this system. XRD revealed the presence of CaCO3 and a decrease in the content of cement hydrates in the tested sealants upon scCO2 exposure. TGA demonstrated a greater increase of CaCO3 and calcium-silicate-hydrate phases in SPC/CFA than in the conventional sealant upon scCO2 exposure.

Effect of addition of As-received IGCC slag in making geopolymer

  • Kim, Yootaek;Chae, Taesung
    • Journal of Ceramic Processing Research
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    • v.19 no.5
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    • pp.378-382
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    • 2018
  • It is a known fact that the cement production is responsible for almost 5% of total worldwide $CO_2$ emission, the primary factor affecting global warming. Geopolymers are valuable as ordinary Portland cement (OPC) substitutes because geopolymers release 80% less $CO_2$ than OPC and have mechanical properties sufficiently similar to those of OPC. Therefore, geopolymers have proven attractive to eco-friendly construction industries. Geopolymers can be fabricated from aluminum silicate materials with alkali activators such as fly ash, blast furnace slag, and so on. Integrated gasification combined cycle (IGCC) slag has been used for fabricating geopolymers. In general, IGCC slag geopolymers are fabricated with finely ground and sieved (<128 mesh) IGCC slag. The grinding process of as-received IGCC slag is one of the main costs in geopolymer production. Therefore, the idea of using as-received IGCC slag (before grinding the IGCC slag) as aggregates in the geopolymer matrix was introduced to reduce production cost as well as to enhance compressive strength. As-received IGCC slag (0, 10, 20, 30, 40 wt%) was added in the geopolymer mixing process and the mixtures were compared. The compressive strength of geopolymers with an addition of 10 wt% as-received IGCC slag increased by 19.84% compared to that with no additional as-received IGCC slag and reached up to 41.20 MPa. The enhancement of compressive strength is caused by as-received IGCC slag acting as aggregates in the geopolymer matrix like aggregates in concrete. The density of geopolymers slightly increased to $2.1-2.2g/cm^3$ with increasing slag addition. Therefore, it is concluded that a small addition of as-received IGCC slag into the geopolymer can increase compressive strength and decrease the total cost of the product. Moreover, the direct use of as-received IGCC slag may contribute to environment protection by reducing process time and $CO_2$ emission.

Effect of Silica Particle Size and Aging Time on the Improvement of Mechanical Properties of Geopolymer-Fiber Composites (실리카의 입자 크기와 Aging 시간이 지오폴리머 섬유 복합체의 기계적 물성 향상에 미치는 효과)

  • Yoonjoo Lee;Seokhun Jang;Minkyeong Oh;Dong-Gen Shin;Doo Hyun Choi;Jieun Lee;Chang-Bin Oh
    • Korean Journal of Materials Research
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    • v.34 no.3
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    • pp.175-183
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    • 2024
  • Geopolymer, also known as alkali aluminum silicate, is used as a substitute for Portland cement, and it is also used as a binder because of its good adhesive properties and heat resistance. Since Davidovits developed Geopolymer matrix composites (GMCs) based on the binder properties of geopolymer, they have been utilized as flame exhaust ducts and aircraft fire protection materials. Geopolymer structures are formed through hydrolysis and dehydration reactions, and their physical properties can be influenced by reaction conditions such as concentration, reaction time, and temperature. The aim of this study is to examine the effects of silica size and aging time on the mechanical properties of composites. Commercial water glass and kaolin were used to synthesize geopolymers, and two types of silica powder were added to increase the silicon content. Using carbon fiber mats, a fiber-reinforced composite material was fabricated using the hand lay-up method. Spectroscopy was used to confirm polymerization, aging effects, and heat treatment, and composite materials were used to measure flexural strength. As a result, it was confirmed that the longer time aging and use of nano-sized silica particles were helpful in improving the mechanical properties of the geopolymer matrix composite.