• Analytical Science and Technology
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• v.9 no.2
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• pp.192-197
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• 1996

The purpose of this study is to develop new V-free Ti alloys which have good mechanical properties and corrosion resistance. Although pure Ti has an excellent biocompatibility and corrosion resistance in body, it is inferior to Ti alloys in mechanical properties, and Ti-6Al-4V which has good mechanical properties was known to be cytotoxic due to the alloying element V. New Ti based alloys which do not contain the toxic metallic components were developed by the alloy design technique. Their corrosion and mechanical characteristics were compared with pure Ti and Ti-6Al-4V in this study. The results showed that Ti-20Zr-3Nb-3Ta-0.2Pd-1In and Ti-5AI-4Zr-2.5Mo exhibit good mechanical oroperties and an excellent corrosion resistance in 0.9% NaCl solution.

• Journal of Korea Foundry Society
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• v.32 no.2
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• pp.98-103
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• 2012

Recently, development of Al-based alloys for high mechanical performance has been an important issue in automotive industry. The present study focused on the design of a high strength Al-based alloy for rheo-diecasting. The research was based on thermodynamic calculation and experimentals to optimize the alloy compositions. Two important considerations were carried out: i) to obtain uniform slurry with fine and globular microstructures for rheo-diecasting, ii) to be strengthend by T6 heat treatment. In order to evaluate the effect of Si content on the slurry microstructure and castability, thermodynamic calculation and fluidity test were carried out. The effects of various alloying components, such as Mg, Cu and Zn, on age hardenability were also investigated. The mechanical properties of the rheo-diecasting products using the newly developed alloy are 324MPa in tensile strength, 289MPa in yield strength, and 11.2% in elongation after T6 heat treatment.

• Journal of Korea Foundry Society
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• v.33 no.1
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• pp.22-31
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• 2013

In order to develop an aluminum alloy, that can combine high thermal conductivity and good castability and anodizability, aluminum alloys with low Si content, such as Al-(0.5~1.5)Mg-1Fe-0.5Si and Al-(1.0~1.5)Si-1Fe-1Zn, were designed. The developed aluminum alloys exhibited 170~190% thermal conductivity (160~180 W/mK), 60~85% fluidity, and equal or higher ultimate tensile strength compared with those of the ADC12 alloy. In each developed alloy system, the thermal conductivity decreased and the strength increased with the increment of Mg and Si, which are the significant alloying elements. The fluidity was in reverse proportion to the Mg content and in proportion to the Si content. The Al-(0.5~1.5)Mg-1Fe-0.5Si alloys exhibited better fluidity in thick-wall castings, while the Al-(1.0~1.5)Si-1Fe-1Zn alloys were better in thin-wall castability due to their lower surface energies. The fluidity behavior was complexly affected by the heat release for the solidification, viscosity, solidification range, and the type, quantity, and formation juncture of the main secondary phase.

• Journal of Welding and Joining
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• v.15 no.5
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• pp.134-143
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• 1997

The formation of thick alloyed layer with high Si content have been investigated on the surface of Al alloy (A5083) plate by PTA process with Si powder. Hardening characteristics and wear resistance of alloyed layer was examined in relation to the microstructure of alloyed layer. Thick hardened layer in mm-order thickness on the surface of A5083 plate can be formed by PTA process with wide range of process condition by using Si powder as alloying element because of eutectic reaction of Al-Si binary alloy. High temperature and rapid solidification rate of molten pool, which are features of PTA process, enable the formation of high Si content alloyed layer with uniform distribution of fine primary Si paticle. High plasma arc current was beneficial to make the alloyed layer with smooth surface appearance in wide range of powder feeding rate, because enough volume of molten pool was necessary make alloyed layer. Uniform dispersion of fine primary Si particle with about 30${\mu}{\textrm}{m}$ in particle size can be obtained in layer with Si content ranging from 30 to 50 mass %. Hardness of alloyed layer increased with increasing Si content, but increasing rate of hardness differed with macrostructure of alloyed layer. Wear resistance of alloyed layer depended on $V_{si}$(volume fraction of primary Si) and was remarkably improved to two times of base metal at 20-30% $V_{si}$ without cracking, but no more improvement was obtained at larger $V_{si}$.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.449-452
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• 2009

This paper was designed to fabricate the miniature spur gear with pitch circle of 1.8 by hot extrusion process of mechanically alloyed Zn-22wt%Al powder at various temperature. The mechanical alloying was preformed for ball milled times of 8h, 16h and 32h by the planetary ball milling. Mechanically alloyed powders were compacted cylindrical performs. Extrusions of the miniature spur gear using the alloyed powder were carried out at different extrusion temperatures. The extruded spur gear was sintered for 2h at $350^{\circ}C$ in argon atmosphere. The friction between the die and the powdered billet and the internally different density due to complex product shape cause the internal crack. To overcome the mentioned problems, high dimensional accuracy at cross section of the spur gear and uniform Vickers hardness could be obtained by graphite lubricant and controlling holding time.

• Proceedings of the Materials Research Society of Korea Conference
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• 2009.11a
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• pp.27.2-27.2
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• 2009

Grinding characteristics for aluminium and carbon nanotubes (CNTs) powder during traditional and planetary ball milling investigated from the viewpoint of particle behaviour with the aimat developing CNT-dispersed samples ground based on powder metallurgy routes.In this work, a comparison between the pure aluminium and CNT input aluminium grinding was carried out to determine grinding time effect on size reduction.We observed that the use of the curly small-diameter multi-walled carbon nanotubes (MWCNTs) attributed to the beneficial role of the MWCNTs as grinding aids. It is suggested that careful choices of the sizes of CNTs and Al powders would allow fine-grinding of composite particles with uniformly distributed CNT reinforcements thereby ensuring improved properties of the final composites produced by low-temperature compacting.

• Journal of Korea Foundry Society
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• v.18 no.3
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• pp.271-274
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• 1998

Effects of Si and Ni addition on the microstructure and mechanical properties of the Cu-12wt.%Al-5wt.%Fe-1wt.%Mn alloy have been investigated experimentally. Microstructure of the as-cast specimen is found to be refined markedly by additions of Ni and Si. By the addition of Ni, volume fraction of the ${\kappa}$ phase is increased, but volume fraction of the ${\gamma}$ phase is decreased. Hardness is increased with the addition of Ni, due to increasing of ${\kappa}$ phase which is harder than ${\gamma}$ phase. However, Charpy impact value is not significally decreased possibly due to the formation of isolate ${\kappa}$ phase.

• Journal of Korea Foundry Society
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• v.3 no.4
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• pp.256-261
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• 1983

In this study, the variations of tensile strength and yield strength of Al-20% Si alloy were studied. Copper, magnesium and nickel as alloying elements added from 1% to 3% respectively. The temperature range was from room temperature to $350^{\circ}C$. The refinement of primary silicon crystal was treated with phosphorous addition. The results obtained are as follows: 1. Tensile strnegth and yield strength showed more increased strength in refining treated alloy than that of in nonrefining alloy at elevated temperature. 2. Tensile strength and yield strength were increased with the contents of copper. Tensile strength showed the maximum at $150^{\circ}C$, but yield strength was decreased with increasing temperature. 3. The effect of magnesium addition on tensile strength and yield strength showed the maximum at 1% addition and $150^{\circ}C$. 4. Tensile strength and yield strength showed a slight increase with the content changes of nickel and they were decreased with increasing temperature.

• Journal of the Korean institute of surface engineering
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• v.24 no.3
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• pp.151-161
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• 1991

The isothermal oxidation behaviour of commercial superalloys produced in Korea was investigated by using Cahn-2000 microbalance in air at $1000^{\circ}C$ and $1100^{\circ}C$. The effect of alloying elements on the isothermal oxidation was studied by examination of the oxide structures, their morphologies, and EDS linescanning and mapping of cross-section of oxidized specimens. Generally, external Cr2O3 films were formed on all alloy surface, but were not pure, The effect on the oxidation behaviour of refractory elements such as Nb, Mo in Inconel 718 was considered to be deleterious, and the formation of internal Al oxide in Inconel 601 was beneficial.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09b
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• pp.720-721
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• 2006

The new alloy$^{1)}$ is made from rapidly solidified Al-Ni-Zr-Ce aluminum alloy powder, and has the following unique mechanical characteristics:(1) The stress-strain curve shows a yield point; (2) The alloy shows high heat resistance; (3) Although the alloy is submicron particle diameter, it shows excellent creep resistance. We observed the micro structures of this new alloy, and it is thought that is based on the following reasons:(1) The dislocation strongly adheres to the alloy's many crystal boundaries;(2) The added alloying elements have a small diffusion coefficient in aluminum;(3) The tiny intermetallic compound particles crystallizing at the grain boundary.