• Title/Summary/Keyword: Al 5083(Aluminum alloy 5083)

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A Study on the Surface Harding of Aluminum Alloy - TIG Overlay Hardening of Al 5083- (알루미늄합금의 표면강화에 관한 연구 - Al 5083에 대한 TIG overlay 경화 -)

  • 이영호;강원석;이규천
    • Journal of Welding and Joining
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    • v.15 no.1
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    • pp.135-148
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    • 1997
  • It was attempted to improve wear resistance and durability under the load surface pressure that make a formation of the thick (mm-order) hard-surfacing layer for aluminum alloy of 5083. The thick hard layers were formed on the surface of 5083 by TIG overlay method. Al-(25.4, 33.6, 45.7 mass%) Cu filler metals which were newly developed were overlaid on two base metals forming the one bead, one layer and two layers. The investigation was made on the characteristics of hardening and wear resistance in relation to the microstructure of overlaid layers with selection of optimum overlaying condition.

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A Study on the Welding Process of Aluminum Alloy (알루미늄합금 용접공정기술 연구)

  • Kim Namin;Lim Dong-Yong;Lee Jeong-Soo;Choe Woo-Hyeon
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.211-215
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    • 2005
  • The binary Al-Mg alloys are the basis for the 5000 series of non-heat-treatable aluminum alloys. In general, 5000 series of aluminum alleys have a high strength, good welding characteristics and a high resistance to corrosion, especially under the seawater. Thus the aluminum alloys are adopted in the hull material of hovercraft that is required light in weight as well as high strength. It is very important that the weldability problem of these alloys caused by high thermal conductivities welding deformation, porosity and so on. in this study, auto-welding equipment was applied for aluminum welding automation. Also, optimal welding data were studied by investigating welding characteristics for various shapes of weldment to use Al 5083 that is representative structural materials of the 5000 series of aluminum alloys.

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Effect of Aging Treatment on the Microstructure and Low Temperature Tensile Properties in 5083 Aluminum Alloy Weldments (5083 Al합금 용접재의 조직 및 저온 인장성질메 미치는 시효처리의 영향)

  • Lee, T.C.;Lee, H.W.;Joo, D.W.;Lee, J.H.;Sung, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.1
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    • pp.1-9
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    • 2000
  • The microstructural characteristics and low temperature tensile properties between $25^{\circ}C$ and $-196^{\circ}C$ for as-welded and age hardened specimen by using Al 5083-H321 for base metal, 5083-5356 and 5083-4043 weldments have been investigated. The hardness of 5083-5356 weldment decreases with aging treatment, whereas the weld region of 5083-4043 weldment shows remarkable increase in hardness after aging due to the precipitation of fine Si particle at the grain boundaries and interiors. Low temperature tensile properties of 5083 AI base metal, 5083-5356 and 5083-4043 weldments appear to be the increment of tensile strengths and elongations at the room temperature and $-196^{\circ}C$, while the decrement of tensile properties around $-50^{\circ}C$ is shown. Through the observation of fine serration to fracture in the stress-strain curve and tensile fractography, the increment of localized deformation leading to promote the neck initiation and the increment of the dimple size cause to decrease in tensile strengths and elongations around $-50^{\circ}C$. For the tensile specimen of the 5083 base metal, 5083-5356 and 5083-4043 weldments, the reason to increase in elongation after solution and aging treatment is the diminishment of fine pit, the resolution of Mg into the matrix and the spheridization of the eutectic Si.

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High Current MIG Welding of Al 5083 Alloy under Ar/He Mixed Gas Shielding (Ar/He 보호가스분위기에서 Al 5083 합금의 대전류 MIG 용접특성)

  • Choi, Young-Bae;Hwang, In-Sung;Kang, Mun-Jin;Kim, Dong-Cheol
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.87-92
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    • 2014
  • Recently, use of thick Al 5083 plate has increased in production of LNG storage tank. In general, multi-pass welding has been used to achieve sufficient penetration in thick plate welding. High current welding which enables high deposition and deep penetration is preferred in thick plate welding because the increase of number of pass increases manufacturing cost and formation of weld defect. In this study, welding characteristics according to various Ar/He shielding gas composition was investigated in high current MIG welding. The bead-on-plate welding and V groove welding were conducted on Al 5083 alloy with a thickness of .25 mm. The effect of shielding gas composition on bead shape was evaluated and proper shielding gas composition was proposed. Also arc stability was examined under selected shielding gas composition. One side-one pass welding experiments were conducted for V groove specimen with a thickness of 25 mm. Mechanical properties and hardness profiles were measured for the V groove specimens.

Mechanical Properties and Microstructure on Dissimilar Friction-Stir-Weld of Aluminium Alloys (FSW된 이종알루미늄합금의 접합 특성 및 미세 조직)

  • Han, Min-Su;Jang, Seok-Ki
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.1
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    • pp.75-81
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    • 2011
  • Dissimilar joining of aluminum 6061-T6 alloy to aluminum 5083-O alloy was performed using friction-stir welding technique. The mechanical properties, hardness, macro- and micro-structure on dissimilar friction-stir-weld aluminium alloy were investigated. Mechanical properties of the weld mainly depend on which Al alloy is placed at the retreating sides of the rotating tool respectively during dissimilar friction-stir weld because the microstructure of stir zone was mainly composed of welded Al alloys of the retreating side. Onion ring pattern was observed like lamella structure stacked by each Al alloy in turn. It apparently results in defect-free weld zone that traverse speed was changed to 124 mm/min under conditions of tool rotation speed like 1250 rpm with 5 mm of tool's prove diameter, 4.5 mm of prove length, 20 mm of shoulder diameter, and $2^{\circ}$ of tilting angle. The 231 MPa of ultimate stress and the 121 MPa of yield point are obtained about the friction-stir-welded Al 6061-T6(AS) to Al 5083-O(RS).

Effect of Flow Rate on Erosion Corrosion Damage and Damage Mechanism of Al5083-H321 Aluminum Alloy in Seawater Environment (해수 환경에서 Al5083-H321 알루미늄 합금의 침식부식 손상에 미치는 유속의 영향과 손상 메카니즘)

  • Kim, Young-Bok;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.19 no.3
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    • pp.115-121
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    • 2020
  • In this study, erosion tests and erosion-corrosion tests of Al5083-H321 aluminum alloy were conducted at various flow rates in seawater. The erosion tests were conducted at a flow rate of 0 to 20 m/s, and erosion-corrosion tests were performed by potentiodynamic polarization method at the same flow rate. Characteristic evaluation after the erosion test was conducted by surface analysis. Characteristic evaluation after the erosion-corrosion test was performed by Tafel extrapolation and surface analysis. The results of the surface analysis after the erosion test showed that surface damage tended to increase as the flow rate increased. In particular, intermetallic particles were separated due to the breakdown of the oxide film at 10 m/s or more. In the erosion-corrosion test, the corrosion current density increased as the flow rate increased. Additionally, the surface analysis showed that surface damage occurred in a vortex shape and the width of the surface damage tended to increase as the flow rate increased. Moreover, damage at 0 m/s, proceeded in a depth direction due to the growth of pitting corrosion, and the damaged area tended to increase due to acceleration of the intermetallic particle loss by the fluid impact.

High Current Arc Welding Technology of Aluminum Alloy (알루미늄 합금의 대전류 아크용접 기술)

  • Choi, Young-Bae;Kang, Mun-Jin;Kim, Dong-Cheol;Hwang, In-Sung
    • Journal of Welding and Joining
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    • v.31 no.1
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    • pp.21-25
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    • 2013
  • Aluminum alloy, Al5083-O, is one of candidate materials for the LNG storage tank, because of its excellent weldability, cryogenic characteristics, and corrosion resistance. The good weldability of Al5083-O is very important in LNG storage tank manufacturing. In this study, high current metal inert gas(MIG) welding process was used to get one pass welding of thick plate aluminum alloy. Bead on plate(BOP) welding was performed to evaluate the effect of welding conditions on the height of bead and depth of penetration. The optimum welding conditions were derived to get one pass welding of the thickness of 14.5mm. The mechanical properties of the welded joint were evaluated. The cross-sectional macro test, tensile test, and bending test satisfied the class rule.

Investigation on Electrolytic Corrosion Characteristics with the Variation of Current Density of 5083-H321 Aluminum Alloy in Seawater (5083-H321 알루미늄 합금의 해수 내 전류밀도의 변화에 따른 전식 특성 연구)

  • Kim, Young-Bok;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.52 no.1
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    • pp.23-29
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    • 2019
  • Electrolytic corrosion of the ship's hull can be occurred due to stray current during welding work using shore power and electrical leakage using shore power supply. The electrolytic corrosion characteristics were investigated for Al5083-H321 through potentiodynamic polarization and galvanostatic corrosion test in natural seawater. Experiments of electrolytic corrosion were tested at various current densities ranging from $0.01mA/cm^2$ to $10mA/cm^2$ for 30 minutes, and at various applied time ranging from 60 to 240 minutes. Evaluation of electrolytic corrosion was carried out by Tafel extrapolation, weight loss, surface analysis after the experiment. In the electrolytic corrosion characteristics of Al5083-H321 as the current density increased, the surface damage tended to proportionally increase. In the current density of $0.01mA/cm^2$ for a applied long time, the damage tended to grow on the surface. In the case of $10mA/cm^2$ current density for a applied long time, the damage progressed to the depth direction of the surface, and the amount of weight loss per hour increased to 4 mg/hr.

Effect of Residual Stress in Al5083 TIG Weld Region on Fatigue Crack Propagation Behavior (Al5083재 TIG용접부의 잔류응력이 피로균열전파거동에 미치는 효과)

  • Lee, Ouk-Sub;Park, Chan-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.943-951
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    • 1999
  • The welded structure unnecessarily remains residual stress due to the very high heating of local region and lastly cooling. The residual stress sometimes causes fracture initiation of welded structures. In this paper, distribution and magnitude of tensile and compressive residual stresses in the TIG(Tungsten Inert Gas) welded aluminum alloy such as Al5083-H112 are measured by using the hole-drilling method. Furthermore, the effects of residual stresses in the TIG welded aluminum CCT(Center Crack Tension) and SEN(Single Edge Notched) Specimens on the fatigue crack propagation behavior are analyzed. The fatigue cracks initiated at residual stresses region are influnced by tensile and compressive residual stresses. However, the effects are found to be released fast for both cases according to the cyclic loads and extension of crack length.