• Title/Summary/Keyword: Al/CFRP composites

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Effect of Plasma Treatment of Aluminum on the Fracture Toughness of Aluminum/CFRP Composites (알루미늄의 플라즈마 표면처리가 알루미늄/CFRP 복합재의 파괴인성에 미치는 영향)

  • 신명근;이경엽
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.153-157
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    • 2003
  • In the present work, the effect of plasma treatment of aluminum on the fracture toughness of CFRP/aluminum composites was investigated. The surface of the aluminum was treated by a DC plasma. The plasma treatment was carried out at volume ratio of acetylene gas to nitrogen gas of 5:5 and the treatment time used was 30 sec. Cracked lap shear specimens of aluminum/CFRP composites were made using secondary bonding procedure. Fracture toughness of aluminum/CFRP composites was determined using the work factor approach. Then, the fracture toughness of plasma-treated aluminum/CFRP composites was compared with that of untreated aluminum/CFRP composites. The results showed that the fracture toughness of plasma-treated aluminum/CFRP composites was about 50 % higher than that of untreated aluminum/CFRP composites.

Effect of Surface Roughness of Al5052/CFRP Composites on the Adhesion and Mechanical Properties (Al5052/CFRP 복합소재의 표면특성이 접착성과 기계적특성에 미치는 영향)

  • Lee, Min-Sik;Kim, Hyun-Ho;Kang, Chung-Gil
    • Composites Research
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    • v.26 no.5
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    • pp.295-302
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    • 2013
  • In this study, Al5052/CFRP composites were fabricated for an automobile component by compression molding process inside a U-channel mold. Al5052 sheet were treated by sand blasting with two different particle sizes. Accordingly, surface roughness (Ra) values of $4.25{\mu}m$ and $1.85{\mu}m$ were obtained for the treated Al5052 sheets. The effect of surface roughness of Al5052 sheets on the adhesion and mechanical properties of Al5052/CFRP composites have been evaluated. Shear lap test and 3-point bending test were conducted. Results showed that the shear load for the composite fabricated by using the treated Al5052 sheets with Ra value of $1.85{\mu}m$ and $4.25{\mu}m$ were 3 and 5 times higher than Ra value of $0.73{\mu}m$ of the composite fabricated by using the untreated sheet. The bending stress of 200MPa was obtained for the composite fabricated with untreated Al5052 sheets. The bending stress increased to 400MPa when the composite fabricated from treated sheets. However, the bending stress was not influenced by treating condition through sand blasting.

The Estimation of Fatigue Life for Al/CFRP Hybrid Laminated Composites using the Strain-Life Method (변형률-수명 평가기법을 이용한 Al/CFRP 하이브리드 적층 복합재의 피로수명 측정)

  • Yang, Seong Jin;Kwon, Oh Heon;Jeon, Sang Koo
    • Journal of the Korean Society of Safety
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    • v.36 no.3
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    • pp.7-14
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    • 2021
  • Hybrid laminated Al/carbon-fiber-reinforced plastic (CFRP) composites are attracting considerable attention from industries such as aerospace and automobiles owing to their excellent specific strength and specific rigidity. However, when this material is used to fabricate high-pressure fuel storage containers subjected to repeated fatigue loads, fatigue life evaluation for the working load is regulated as an important criterion for operational safety and ease of maintenance. Among the existing evaluation methods for these vessels, the burst test and the hydraulic repeat test require expensive facilities. Thus, the present study aims to develop an improved fatigue life test for Al/CFRP laminated hybrid composites. The test specimen was manufactured using a curved mold considering the shape of a type III high-pressure storage container. The strain-life method was used for fatigue life evaluation, and the life was predicted based on the transition life. The results indicate that the more complex the CFRP stacking sequence, the longer is the transition life. This test method is expected to be useful for ensuring the fatigue safety and economy of hybrid laminate composites.

Shear behavior of RC beams externally strengthened and anchored with CFRP composites

  • Al-Rousan, Rajai Z.
    • Structural Engineering and Mechanics
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    • v.63 no.4
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    • pp.447-456
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    • 2017
  • The primary objective of this paper is to study the effectiveness of anchorage on the performance of shear deficient beams externally strengthened with CFRP composites. The overall behavior of the tested beams loaded up to failure, the onset of the cracking, and crack development with increased load and ductility were described. The use of CFRP composites is an effective technique to enhance the shear capacity of RC beams by using CFRP strips anchored into the tension side and from the top by 15-34% based on the investigated variables. Bonded anchorage of CFRP strips with width of 0.1h-0.3h to the beam resulted in a decrease in average interface bond stress and an increase in the effective strain of the FRP sheet at failure, which resulted in a higher shear capacity as compared with that of the U-wrapped beams without anchorage as well as delay or mitigate the sheet debonding from the concrete surface.

The Study on Notch Strength Characteristics with Circular Hole Notch in A17075/CFRP Layered Composites (원공노치를 갖는 A17075/CFRP 적층 복합재의 노치강도 특성에 관한 연구)

  • 이제헌;김영환;박준수;윤한기
    • Composites Research
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    • v.13 no.3
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    • pp.58-66
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    • 2000
  • CARALL(Carbon fiber reinforced aluminum laminates) was fabricated with CFRP prepreg and A17075, using a autoclave. The mechanical properties of three samples i.e. A17075, CFRP and CARALL were also investigated as a function of size in circular holes. Theoretical approach into analysing mechanical behaviors near the circular hole notch was carried out to compare with experimental data, furthermore. By the adhesive bonding of A17075 to CFRP, abrupt strength reduction was prevented. From the consideration of modified point stress failure criterion, predicted results was well consistent with the experimental one.

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Evaluation to Collision Safety Performance of Stacking Angle Different CFRP/Al Circular Member (적층각이 다른 CFRP/Al 혼성 원형부재의 충돌안전성능 평가)

  • Yang, Yong Jun;Kim, Young Nam;Cha, Cheon Seok;Jung, Jong An;Yang, In Young
    • Journal of the Korean Society of Safety
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    • v.30 no.6
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    • pp.1-6
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    • 2015
  • The actual condition is that environmental pollution due to the development of various industries has recently become a serious issue. An interest in improving the gas mileage is rising due to an increase in the number of vehicles in the era of high oil price in particular. In order to solve this problem, priority should be given to light-weight design of car body, However, at present, a design method enabling the conventional steel plate to be replaced is direly needed in order to guarantee passengers' safety according to excessive light-weight design of car body. In this study, in order to apply a design method that could realize fuel savings and environmental pollution prevention through an improvement in gas mileage together with meeting the safety requirements for vehicles, it was supposed that CFRP/Al composites member would be used as primary structural member. And to this end, it was intended to obtain optimum design data by experimentally implementing external impulsive load applied to the car body. According to results of impact test of CFRP/Al composites member, a collapsed shape of folding, crack, and bending occurred. So, it was possible to find that energy was observed. And in case of specimen having an angle of $90^{\circ}$ in the outermost layer and stack sequence of $[90^{\circ}{_2}/0^{\circ}2]s$, its collapsed length was shown to be short. Therefore, it was possible to find that the absorbed energy was shown to be higher by 20% or above at the maximum.

Energy Absorption Characteristics of the Al/CFRP/GFRP Hybrid Member under Quasi-static Axial Compressive Load (준정적 축 압축하중을 받는 Al/CFRP/GFRP 혼성부재의 에너지흡수 특성)

  • Kim, Sun-Kyu;Heo, Uk;Im, Kwang-Hee;Jung, Jong-An
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.588-592
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    • 2012
  • This study concentrates the effect of hybridisation on the collapse mode and energy absorption for composite cylinders. The static collapse behavior of laminated(Al/CFRP/GFRP) circular-cylindrical composite shell under quasi-static axial compressive load has been investigated experimentally. Eight different hybrids of laminated(Al/CFRP/GFRP) circular-cylindrical composite shell were fabricated by autoclave. Eight types of composites were tested, namely, Al/carbon fiber/epoxy, Al/glass fiber/epoxy, Al/carbon-carbon-glass/epoxy, Al/carbon-glass-carbon/epoxy, Al/carbon-glass-glass/epoxy, Al/glass-glass-carbon/epoxy, Al/glass-carbon-glass/epoxy and Al/glass-carbon-carbon/epoxy. Collpase modes were highly dominated by the effect of hybridisation. The results also showed that the hybrid member with material sequence of Al-glass-carbon-carbon/epoxy exhibited good energy absorption capability.

A study on fatigue life of Al 7075/CFRP multilayered hybrid composite materials (Al 7075/CFRP 다적층 하이브리드 복합재료의 피로수명에 대한 연구)

  • 윤한기;김연겸;박준수;이경봉
    • Journal of Ocean Engineering and Technology
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    • v.10 no.4
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    • pp.92-102
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    • 1996
  • In this research, to develope the A1 7075/CFRP multilayered hybrid composites, CRALL(Carbon Reinforced aluminum lamiate) specimens were processed by autoclavecuring system that curing temperature, time, surface pretreatment condition of aluminum were constant. Andthe fatigye life and failure mechanism on CFRP volume fraction and fiber orientation of CRALLspecimens were investigated. A fatigue life was greatly influenced by effect of CFRP fiber volume fraction but it was less effected than those of fiber orientation. The fatigue failure arised from interface delamination of CFRP and aluminum sheet after shear fracture of aluminum layer. The failure mechanism is assumed that the aluminum laminates which divide the CFRP into many thim layers tend to arrest the failure propagation.

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The Behavior of Tensile Fracture for Al/CFRP Hybrid Composite Material (Al/CFRP 하이브리드 복합재료의 인장파괴거동)

  • Kang, Ji-Woong;Kwon, Oh-Heon;Ryu, Jin-Gyu
    • Journal of the Korean Society of Safety
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    • v.24 no.2
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    • pp.23-29
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    • 2009
  • The hybrid composite materials are recently used in many field as an advanced material due to their high resistance to fracture. However, hybrid composite materials have several problems, especially delamination, compared with homogeneous materials such as an aluminum alloy, etc. In this study, we carried out the tensile test to study the tension failure appearances and tensile ultimate strength of CFRP/Al/CFRP hybrid composite materials. The CFRP material used in the experiment is a commercial material known as CU175NS in unidirectional carbon prepreg. Also Al/CFRP/Al hybrid composites with three kind length of a single edge crack were investigated for the relationship between an aluminium volume fraction and a crack length. The crack length was measured by a traveling microscope under a universal dynamic tester. Futhermore the stress intensity factor behavior was examined according to a volume fraction and an initial crack length ratio to a width.

Evaluation of AR Characteristics on Microscopic Fracture Mechanism of A17075/CERP Hybrid Composite (Al 7075/CFRP 하이브리드 복합재료의 미시적 파괴특성에 대한 AE특성평가)

  • 이진경;이준현;윤한기
    • Composites Research
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    • v.15 no.5
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    • pp.1-6
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    • 2002
  • When compared to other composite materials such as FRP and MMC, hybrid composite material is more attractive one due to the high specific strength and the resistance to fatigue. However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. In this study. AE technique has been used to clarify the fracture mechanism and the degree of damage for Al 7075/CFRP hybrid composite material. It was found that AE event, energy and amplitude among AE parameters were effective to evaluate fracture process of Al 7075/CFRP composite material. In addition, the relationship between the AE signal and the characteristics of failure surface using optical microscope was discussed.